Skip to main content

Improving the Availability of a Production Line Through TPM in an Automotive Gearbox Industrial Unit

  • Conference paper
  • First Online:
Industrial Engineering and Operations Management II (IJCIEOM 2018)

Abstract

It is ever more necessary that equipment, systems, and installations operate as long as possible without failures. And when failures occur they must be as short as possible. This is when maintenance becomes actively important through the obligation of giving a quick response, efficiently, and economically. To be successful at these types of responses, it is fundamental to continually improve the practices used in maintenance activities. This paper focuses on the use of the TPM methodology combined with a few lean thinking tools in order to optimize the availability of a critical production line in a company which produces mechanical components and gearboxes for the automotive industry. To measure the success of the implemented actions and to compare the final results with the initial situation, a few indicators were used: Overall Equipment Effectiveness (OEE), Mean Time Between Failures (MTBF) and Mean Time to Repair (MTTR).

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 149.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 199.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Bakri, A.H., Rahim, A.R.A., Yusof, N.M., Ahmad, R.: Boosting lean production via TPM. Procedia—Soc. Behav. Sci. 65, 485–491 (2012)

    Article  Google Scholar 

  2. Ahuja, I.P.S.: Total productive maintenance. In: Handbook of Maintenance Management and Engineering, pp. 417–459. Springer London, London (2009)

    Chapter  Google Scholar 

  3. Méndez, J.D.M., Rodriguez, R.S.: Total productive maintenance (TPM) as a tool for improving productivity: a case study of application in the bottleneck of an auto-parts machining line. Int. J. Adv. Manuf. Technol. 92, 1013–1026 (2017)

    Article  Google Scholar 

  4. Agustiady, T., Cudney, E.: Total Productive Maintenance. CRC Press, Boca Raton (2015). https://doi.org/10.1201/b18641

    Book  Google Scholar 

  5. Kumar Gupta, A., Garg, R.K.: OEE improvement by TPM implementation: a case study. Int. J. IT Eng. Appl. Sci. Res. Int. Res. J. Consort. 1, 2319–4413 (2012)

    Google Scholar 

  6. Thun, J.-H.: Maintaining preventive maintenance and maintenance prevention: analysing the dynamic implications of total productive maintenance. Syst. Dyn. Rev. 22, 163–179 (2006)

    Article  Google Scholar 

  7. Batumalay, K., Santhapparaj, A.S.: Overall equipment effectiveness (OEE) through total productive maintenance (TPM) practices—a study across the Malaysian industries. In: 2009 International Conference for Technical Postgraduates (TECHPOS), pp. 1–5. IEEE (2009)

    Google Scholar 

  8. Østbø, P., Wetherill, M., Cattermole, R.: Defining and understanding the core lean tools. In: Leading Beyond Lean, pp. 44–87. Palgrave Macmillan, London (2016)

    Chapter  Google Scholar 

  9. Benjamin, S.J., Marathamuthu, M.S., Murugaiah, U.: The use of 5-WHYs technique to eliminate OEE’s speed loss in a manufacturing firm. J. Qual. Maint. Eng. 21, 419–435 (2015)

    Article  Google Scholar 

  10. Candra, N.E., Susilawati, A., Herisiswanto, Setiady, W.: Implementation of total productive maintenance (TPM) to improve sheeter machine performance. In: MATEC Web Conferences, vol. 135 (2017)

    Article  Google Scholar 

  11. Ahmad, N., Hossen, J., Ali, S.M.: Improvement of overall equipment efficiency of ring frame through total productive maintenance: a textile case. Int. J. Adv. Manuf. Technol. 94, 239–256 (2018)

    Article  Google Scholar 

  12. Garza-Reyes, J.A.: From measuring overall equipment effectiveness (OEE) to overall resource effectiveness (ORE). J. Qual. Maint. Eng. 21, 506–527 (2015)

    Article  Google Scholar 

  13. Dadashnejad, A.-A., Valmohammadi, C.: Investigating the effect of value stream mapping on overall equipment effectiveness: a case study. Total Qual. Manag. Bus. Excell. 30, 466–482 (2019)

    Article  Google Scholar 

Download references

Acknowledgements

This work was financially supported by the research unit on Governance, Competitiveness and Public Policy (project POCI-01-0145-FEDER-006939), funded by FEDER funds through COMPETE2020—POCI and by national funds through FCT—Fundação para a Ciência e a Tecnologia. Radu Godina would like to acknowledge financial support from Fundação para a Ciência e Tecnologia (UID/EMS/00667/2019).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to João C. O. Matias .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Ribeiro, I.M., Godina, R., Matias, J.C.O. (2019). Improving the Availability of a Production Line Through TPM in an Automotive Gearbox Industrial Unit. In: Reis, J., Pinelas, S., Melão, N. (eds) Industrial Engineering and Operations Management II. IJCIEOM 2018. Springer Proceedings in Mathematics & Statistics, vol 281. Springer, Cham. https://doi.org/10.1007/978-3-030-14973-4_14

Download citation

Publish with us

Policies and ethics