Abstract
It is ever more necessary that equipment, systems, and installations operate as long as possible without failures. And when failures occur they must be as short as possible. This is when maintenance becomes actively important through the obligation of giving a quick response, efficiently, and economically. To be successful at these types of responses, it is fundamental to continually improve the practices used in maintenance activities. This paper focuses on the use of the TPM methodology combined with a few lean thinking tools in order to optimize the availability of a critical production line in a company which produces mechanical components and gearboxes for the automotive industry. To measure the success of the implemented actions and to compare the final results with the initial situation, a few indicators were used: Overall Equipment Effectiveness (OEE), Mean Time Between Failures (MTBF) and Mean Time to Repair (MTTR).
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Bakri, A.H., Rahim, A.R.A., Yusof, N.M., Ahmad, R.: Boosting lean production via TPM. Procedia—Soc. Behav. Sci. 65, 485–491 (2012)
Ahuja, I.P.S.: Total productive maintenance. In: Handbook of Maintenance Management and Engineering, pp. 417–459. Springer London, London (2009)
Méndez, J.D.M., Rodriguez, R.S.: Total productive maintenance (TPM) as a tool for improving productivity: a case study of application in the bottleneck of an auto-parts machining line. Int. J. Adv. Manuf. Technol. 92, 1013–1026 (2017)
Agustiady, T., Cudney, E.: Total Productive Maintenance. CRC Press, Boca Raton (2015). https://doi.org/10.1201/b18641
Kumar Gupta, A., Garg, R.K.: OEE improvement by TPM implementation: a case study. Int. J. IT Eng. Appl. Sci. Res. Int. Res. J. Consort. 1, 2319–4413 (2012)
Thun, J.-H.: Maintaining preventive maintenance and maintenance prevention: analysing the dynamic implications of total productive maintenance. Syst. Dyn. Rev. 22, 163–179 (2006)
Batumalay, K., Santhapparaj, A.S.: Overall equipment effectiveness (OEE) through total productive maintenance (TPM) practices—a study across the Malaysian industries. In: 2009 International Conference for Technical Postgraduates (TECHPOS), pp. 1–5. IEEE (2009)
Østbø, P., Wetherill, M., Cattermole, R.: Defining and understanding the core lean tools. In: Leading Beyond Lean, pp. 44–87. Palgrave Macmillan, London (2016)
Benjamin, S.J., Marathamuthu, M.S., Murugaiah, U.: The use of 5-WHYs technique to eliminate OEE’s speed loss in a manufacturing firm. J. Qual. Maint. Eng. 21, 419–435 (2015)
Candra, N.E., Susilawati, A., Herisiswanto, Setiady, W.: Implementation of total productive maintenance (TPM) to improve sheeter machine performance. In: MATEC Web Conferences, vol. 135 (2017)
Ahmad, N., Hossen, J., Ali, S.M.: Improvement of overall equipment efficiency of ring frame through total productive maintenance: a textile case. Int. J. Adv. Manuf. Technol. 94, 239–256 (2018)
Garza-Reyes, J.A.: From measuring overall equipment effectiveness (OEE) to overall resource effectiveness (ORE). J. Qual. Maint. Eng. 21, 506–527 (2015)
Dadashnejad, A.-A., Valmohammadi, C.: Investigating the effect of value stream mapping on overall equipment effectiveness: a case study. Total Qual. Manag. Bus. Excell. 30, 466–482 (2019)
Acknowledgements
This work was financially supported by the research unit on Governance, Competitiveness and Public Policy (project POCI-01-0145-FEDER-006939), funded by FEDER funds through COMPETE2020—POCI and by national funds through FCT—Fundação para a Ciência e a Tecnologia. Radu Godina would like to acknowledge financial support from Fundação para a Ciência e Tecnologia (UID/EMS/00667/2019).
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer Nature Switzerland AG
About this paper
Cite this paper
Ribeiro, I.M., Godina, R., Matias, J.C.O. (2019). Improving the Availability of a Production Line Through TPM in an Automotive Gearbox Industrial Unit. In: Reis, J., Pinelas, S., Melão, N. (eds) Industrial Engineering and Operations Management II. IJCIEOM 2018. Springer Proceedings in Mathematics & Statistics, vol 281. Springer, Cham. https://doi.org/10.1007/978-3-030-14973-4_14
Download citation
DOI: https://doi.org/10.1007/978-3-030-14973-4_14
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-14972-7
Online ISBN: 978-3-030-14973-4
eBook Packages: Mathematics and StatisticsMathematics and Statistics (R0)