Abstract
In this study, a green chemical milling, Green Etching (Patent pending), is applied to B356.2 Aluminum alloy with the aim to remove a controlled thickness layer from the surface with no buckling and maintaining excellent dimensional tolerances. Comparison of the fatigue life of un-treated and chemically treated samples is performed, with the aim to determine how the above mentioned chemical treatment influences the fatigue resistance of the Al alloy to be used in automotive/aircraft industrial application. The results revealed that the fatigue properties of Al casting alloy are influenced by the presence of casting defects and the fatigue resistance can not be significantly compromised by the milling treatment despite the surface roughness induced by the treatment.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Cakır O (2008) Chemical etching of aluminum. J Mater Process Technol 199:337–340
Kape JM (1970) Chemical Etching of Aluminium in Caustic Soda Based Solutions. Trans IMF 48(1):43–50
Moutarlier V, Viennet R, Rolet J, Gigandet MP, Hihn JY (2015) Power ultrasound irradiation during the alkaline etching process of the 2024 aluminum alloy. Appl Surf Sci 355:26–31
Huang Y, Sarkar DK, Grant Chen X (2015) Superhydrophobic aluminum alloy surfaces prepared by chemical etching process and their corrosion resistance properties. Appl Surf Sci 356:1012–1024
Spear AD, Ingraffea AR (2013) Effect of chemical milling on low-cycle fatigue behavior of an Al–Mg–Si alloy. Corros Sci 68:144–153
Hua B, Suna Y, Guana B, Zhaoa J, Zhanga H, Zhub D, Mab K, Cheng C (2017) Ultrasonic effect on etching tunnel morphology and distribution of aluminum foil. Appl Surf Sci 392:375–383
Vilčeka I, Řehořa J, Caroua D, Zemanb P (2017) Residual stresses evaluation in precision milling of hardened steel based on the deflection-electrochemical etching technique. Robot Comput Integr Manuf 47:112–116
Jawahir IS, Brinksmeier E, M’Saoubi R, Aspinwall DK, Outeiro JC, Meyer D, Umbrello D, Jayal AD (2011) Surface integrity in material removal processes: Recent advances. CIRP Ann Manuf Technol 60:603–626
Kumara A, Gogoib B (2018) Development of durable self-cleaning superhydrophobic coatings for aluminium surfaces via chemical etching method. Tribol Int 122:114–118
Sefer B, Gaddam R, Roa JJ, Mateo A, Antti ML, Pederson R (2016) Chemical milling effect on the low cycle fatigue properties of cast Ti–6Al–2Sn–4Zr–2Mo alloy. Int. Jou. of Fatigue 92:193–202
Harris WT (1976) Chemical Milling: the technology of cutting materials by etching. Clarendon Press, Oxford
UNI EN ISO 6892-1:2016—Metallic materials—Tensile testing—Part 1: Method of test at room temperature (2016)
UNI 3964—Room temperature fatigue tests, general principles (in Italian) (1985)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer Nature Switzerland AG
About this paper
Cite this paper
Peter, I., Sesana, R., Maiorano, R. (2019). Relationship Between Microstructural Features and Fatigue Behavior of Al-Based Alloy in Green Chemical Processing. In: Correia, J., De Jesus, A., Fernandes, A., Calçada, R. (eds) Mechanical Fatigue of Metals. Structural Integrity, vol 7. Springer, Cham. https://doi.org/10.1007/978-3-030-13980-3_4
Download citation
DOI: https://doi.org/10.1007/978-3-030-13980-3_4
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-13979-7
Online ISBN: 978-3-030-13980-3
eBook Packages: EngineeringEngineering (R0)