Skip to main content

Abstract

In this chapter, based on the rigorous theory of fluid flow through porous media and the computational fluid dynamic technique, different numerical approaches for description of air and resin flow in fibrous media will be presented. In the analyses, both fibrous media and fluids (resin and air) are considered to be incompressible. Different 2D and 3D simulations by using CFD are presented and the predicted results of the flow front position are analyzed and compared with experimental data.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

eBook
USD 16.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 16.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Chui W, Glimm J, Tangerman F, Jardine A, Madsen J, Donnellan T, Leek R (1995) Porosity migration in RTM. In Proceedings of the ninth international conference on numerical methods in thermal problems, Atlanta, USA, pp 1323–1334

    Google Scholar 

  2. Tan H, Roy T, Pillai KM (2007) Variations in unsaturated flow with flow direction in resin transfer molding: an experimental investigation. Compos Part A Appl Sci Manufac 38(8):1872–1892

    Article  Google Scholar 

  3. Oliveira IR (2014) Infiltration of loaded fluids in porous media via RTM process: theoretical and experimental analyses. Doctoral Thesis, Process in Engineering, Federal University of Campina Grande, Campina Grande, Brazil. (In Portuguese)

    Google Scholar 

  4. Oliveira IR, Amico SC, Souza JA, Luz FF, Barcella R, Lima AGB (2013) Resin transfer molding process: a numerical investigation. Def Diff Forum 334–335:193–198

    Article  Google Scholar 

  5. Oliveira IR, Amico SC, Souza JA, Lima AGB (2013) Resin transfer molding process: a numerical and experimental investigation. Int J Multiphysics 7(2):125–135

    Article  Google Scholar 

  6. Oliveira IR, Amico SC, Souza JA, Lima AGB (2014) Resin transfer molding process: a numerical analysis. Def Diff Forum 353:44–49

    Article  Google Scholar 

  7. Oliveira IR, Amico SC, Souza JA, Lima AGB (2015) Numerical analysis of the resin transfer molding process via PAM-RTM software. Def Diff Forum 365:88–93

    Article  Google Scholar 

  8. Luz FF (2011) Comparative analysis of the fluid flow in RTM experiments using commercial applications. Master’s Thesis, Mines, Metallurgical and Materials Engineering, Federal University of Rio Grande do Sul, Porto Alegre, Brazil. (In Portuguese)

    Google Scholar 

  9. Advani SG, Sozer EM (2011) Process modeling in composites manufacturing. CRC Press, New York, USA

    Google Scholar 

  10. Lee LJ (1997) Liquid composite molding, In: Gutowski TG (ed), Advanced composites manufacturing. Wiley, New York, USA

    Google Scholar 

  11. Luz FF, Amico SC, Cunha AL, Barbosa ES, Lima AGB (2012) Applying computational analysis in studies of resin transfer molding. Def Diff Forum 326–328:158–163

    Google Scholar 

  12. Luz FF, Amico SC, Souza JA, Barbosa ES, Lima AGB (2012) Resin transfer molding process: fundamentals, numerical computation and experiments. In: Delgado JMPQ, Lima AGB, Silva MV (eds) Numerical analysis of heat and mass transfer in porous media, 1st edn. Springer-Verlag, Heidelberg Germany, pp 121–151

    Chapter  Google Scholar 

  13. Allen MB III (1985) Numerical modelling of multiphase flow in porous media. Adv Water Resour 8:162–187

    Article  Google Scholar 

  14. Shojaei A, Ghaffarian SR, Karimian MH (2003) Modeling and simulation approaches in the resin transfer molding process: a review. Polymer Compos 24(4):525–554

    Article  Google Scholar 

  15. Shojaei A (2006) Numerical simulation of three-dimensional flow and analysis of filling process in compression resin transfer moulding. Compos Part A Appl Sci Manufac 37(9):1434–1450

    Article  Google Scholar 

  16. Chui WK, Glimm J, Tangerman FM, Jardine AP, Madsen JS, Donnellan TM, Leek R (1997) Process modeling in resin transfer molding as a method to enhance product quality. SIAM Re pp 714–727

    Google Scholar 

  17. Phelan FR Jr (1997) Simulation of the injection process in resin transfer molding. Polymer Compos. 18(4):460–476

    Article  Google Scholar 

  18. Shojaei A, Ghaffarian SR, Karimian SMH (2003) Numerical simulation of three-dimensional mold filling in resin transfer molding. J Reinf Plastics Compos 22(16):1497–1529

    Article  Google Scholar 

  19. Lee SH, Yang M, Song YS, Kim SY, Youn JR (2009) Three-dimensional flow simulation of resin transfer molding utilizing multilayered fiber preform. J Appl Polymer Sci 114(3):1803–1812

    Article  Google Scholar 

  20. Shi F, Dong X (2011) 3D numerical simulation of filling and curing processes in non-isothermal RTM process cycle. Finite Elem Anal Des 47(7):764–770

    Article  MathSciNet  Google Scholar 

  21. Dai F, Zhang B, Du S (2004) Analysis of upper- and lower- limits of fill time in resin transfer mold filling simulation. J Compos Mater 38(13):1115–1136

    Article  Google Scholar 

  22. Chang R-Y, Yang W-H (2001) Numerical simulation of mold filling in injection molding using a three-dimensional finite volume approach. Inter J Num Method Fluids 37(2):125–148

    Article  Google Scholar 

  23. Yang J, Jia Y, Sun S, Ma D, Shi T, An L (2006) Mesoscopic simulation of the impregnating process of unidirectional fibrous preform in resin transfer molding. Mater Sci Eng A, 435–436:515–520

    Google Scholar 

  24. Schmidt FM, Lafleur P, Berthet F, Devos P (1999) Numerical simulation of resin transfer molding using linear Boundary Element Method. Polymer Compos 20(6):725–732

    Article  Google Scholar 

  25. Soukane S, Trochu F (2006) Application of the level set method to the simulation of resin transfer molding. Compos Sci Technol 66(7–8):1067–1080

    Article  Google Scholar 

  26. Gantois R, Cantarel A, Felices J-N, Schmidt F (2010) Numerical simulation of resin transfer molding using BEM and Level Set Method. Inter J Mater Forming 3:635–638

    Article  Google Scholar 

  27. Maliska CR (2004) Computational fluid mechanics and heat transfer, 2nd edn. LTC, Rio de Janeiro, Brazil (In Portuguese)

    Google Scholar 

  28. Malalasekera W, Versteeg HK (1995) An introduction to computational fluid dynamics: the finite volume method. Pearson Education Limited, Harlow, England

    Google Scholar 

  29. Vafai K (2005) Handbook of porous media, 2nd edn. CRC Press, Boca Raton, USA

    MATH  Google Scholar 

  30. Coutinho BG (2013) Mathematical modeling using boundary fitted coordinates and development of a computational simulator for applications in resin transfer molding processes. Thesis. Doctoral Thesis, Process Engineering, Federal University of Campina Grande, Campina Grande, Brazil. (In Portuguese)

    Google Scholar 

  31. Coutinho BG, Bezerra VMF, Farias Neto SR, Lima AGB (2014) Modelling and simulation of resin transfer moulding: a finite volume approach applied to the mold filling stage. Def Diff Forum 353:67–72

    Article  Google Scholar 

  32. Coutinho BG, Bezerra VMF, Farias Neto SR, Lima AGB (2014) A mathematical model for RTM process simulations in geometries with irregular shapes. Int J Multiphysics 8(3):285–296

    Article  Google Scholar 

  33. Kumar V (2012) Coupling of free flow and flow in porous media—Dimensional analysis and numerical investigation. Diplomarbeit, Institut für Wasserbau, Universität Stuttgart, Stuttgart, Germany

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to João M. P. Q. Delgado .

Rights and permissions

Reprints and permissions

Copyright information

© 2019 The Author(s), under exclusive license to Springer Nature Switzerland AG

About this chapter

Check for updates. Verify currency and authenticity via CrossMark

Cite this chapter

Delgado, J.M.P.Q., Barbosa de Lima, A.G., do Nascimento Santos, M.J. (2019). RTM Simulations by CFD. In: Transport Phenomena in Liquid Composite Molding Processes. SpringerBriefs in Applied Sciences and Technology. Springer, Cham. https://doi.org/10.1007/978-3-030-12716-9_5

Download citation

  • DOI: https://doi.org/10.1007/978-3-030-12716-9_5

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-12715-2

  • Online ISBN: 978-3-030-12716-9

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics