Abstract
In this chapter, a group of processing techniques leading to desired materials architectures is discussed. They are based on severe plastic deformation (SPD) by shear combined with high hydrostatic pressure. Originally, these techniques were developed for imparting to the material an ultrafine grained (UFG) microstructure thus improving its mechanical performance characteristics. An added benefit of SPD processing in the context of architectured materials is its ability to tune the inner makeup of a hybrid material at a macroscopic scale. After a brief introduction to the available SPD processing techniques, we provide an analysis of architectured multiscale structures with UFG constituents they can produce. A target of this research is development of materials with a high specific strength and low overload sensitivity. Specific designs enabling a favourable combination of these properties are considered. An emphasis is put on structures that include soft layers whose presence delays strain localisation and failure of the hybrid material.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
P.W. Bridgman, Effects of high shearing stress combined with high hydrostatic pressure. Phys. Rev. 48, 825–847 (1935)
V.M. Segal, V.I. Reznikov, A.E. Drobyshevsky, V.I. Kopylov, Plastic treatment of metals by simple shear. Russ. Metall. 1, 115–123 (1981)
R.Z. Valiev, Y. Estrin, Z. Horita, T.G. Langdon, M.J. Zehetbauer, Y.T. Zhu, Producing bulk ultrafine-grained materials by severe plastic deformation: ten years later. JOM 68, 1216–1226 (2016)
Y. Estrin, A. Vinogradov, Extreme grain refinement by severe plastic deformation: a wealth of challenging science. Acta Mater. 61, 782–817 (2013)
A. Bachmaier, R. Pippan, Generation of metallic nanocomposites by severe plastic deformation. Int. Mater. Rev. 58, 41–62 (2013)
N.S. Enikolopian, Superfast polymerization under high pressure and plastic flow. Macromol. Chem. 185, 1371–1381 (1984)
V. Beloshenko, Y. Beygelzimer, Y. Voznyak, Solid-State Extrusion, Encyclopedia of Polymer Sciences (Wiley & Sons, New York, 2015). https://doi.org/10.1002/0471440264.pst343.pub2
Y. Beygelzimer, R. Kulagin, Y. Estrin, L.S. Toth, H.S. Kim, M.I. Latypov, Twist extrusion as a potent tool for obtaining advanced engineering materials: a review. Adv. Eng. Mater. 19(8), 1600873 (2017). https://doi.org/10.1002/adem.201600873
R. Lapovok, Y. Qi, H.P. Ng, V. Maier, Y. Estrin, Multicomponent materials from machining chips compacted by equal-channel angular pressing. J. Mater. Sci. 49, 1193–1204 (2014)
O. Bouaziz, H.S. Kim, Y. Estrin, Architecturing of metal-based composites with concurrent nanostructuring: a new paradigm of materials design. Adv. Eng. Mater. 15, 336–340 (2013)
M.I. Latypov, Y. Beygelzimer, R. Kulagin, V. Varyukhin, H.S. Kim, Toward architecturing of metal composites by twist extrusion. Mater. Res. Lett. 3, 161–168 (2015)
Y. Beygelzimer, Y. Estrin, R. Kulagin, Synthesis of hybrid materials by severe plastic deformation: a new paradigm of SPD processing. Adv. Eng. Mater. 17, 1853–1861 (2015)
J.Y. Kang, J.G. Kim, H.W. Park, H.S. Kim, Multiscale architectured materials with composition and grain size gradients manufactured using high-pressure torsion. Sci. Rep. 6, 26590 (2016)
X.L. Wu, P. Jiang, L. Chen, F. Yuan, Y.T. Zhu, Extraordinary strain hardening by gradient structure. PNAS 111, 7197–7201 (2013)
T.H. Fang, W.L. Li, N.R. Tao, K. Lu, Revealing extraordinary intrinsic tensile plasticity in gradient nano-grained copper. Science 331, 1587–1590 (2011)
J. Lu, P.S. Mai, C.S. Wen, in Nanostructured-Lattices Produced by Surface Mechanical Attrition Treatment Method, Patent US20150033814, 2015
L. Ghalandari, M.M. Mahdavian, M. Reihanian, M. Mahmoudiniya, Production of Al/Sn multilayer composite by accumulative roll bonding (ARB): A study of microstructure and mechanical properties. Mater. Sci. Eng., A 661, 179–186 (2016)
K. Lu, J. Lu, Nanostructured surface layer on metallic materials induced by surface mechanical attrition treatment. Mater. Sci. Eng., A 375–377, 38–45 (2004)
O. Bouaziz, Y. Estrin, H.S. Kim, Severe plastic deformation by the cone-cone method: potential for producing ultrafine grained sheet material. Rev. Met. Paris 104, 318–322 (2007)
R. Lapovok, A. Pougis, V. Lemiale, D. Orlov, L.S. Toth, Y. Estrin, Severe plastic deformation processes for thin samples. J. Mater. Sci. 45, 4554 (2010)
R.Z. Valiev, T.G. Langdon, Principles of equal-channel angular pressing as a processing tool for grain refinement. Prog. Mater Sci. 51, 881–981 (2006)
A.P. Zhilyaev, T.G. Langdon, Using high-pressure torsion for metal processing: fundamentals and applications. Prog. Mater Sci. 53, 893–979 (2008)
A. Rosochowski, Severe Plastic Deformation Technology (Whittles Publishing, Dunbeath, Scotland, 2017)
A. Azushima, R. Kopp, A. Korhonen et al., Severe plastic deformation (SPD) processes for metals. CIRP Ann. Manuf. Technol. 57, 716–735 (2008)
C.P. Wang, F.G. Li, L. Wang et al., Review on modified and novel techniques of severe plastic deformation. Sci. Chin. Technol. Sci. 55, 2377–2390 (2012)
Yu. Ivanisenko, R. Kulagin, V. Fedorov, A. Mazilkin, T. Scherer, B. Baretzky, H. Hahn, High pressure torsion extrusion as a new severe plastic deformation process. Mater. Sci. Eng., A 664, 247–256 (2016)
Y. Beygelzimer, D. Orlov, V. Varyukhin, A new severe plastic deformation method: twist extrusion/ultrafine grained materials II, in Proceedings of a Symposium held during the 2002 TMS Annual Meeting I, Seattle, Washington, 2002, pp. 297–304
Y. Saito, H. Utsunomiya, N. Tsuji, T. Sakai, Novel ultra-high straining process for bulk materials–development of the accumulative roll-bonding (ARB) process. Acta Mater. 47, 579–583 (1999)
W.L. Li, N.R. Tao, K. Lu, Fabrication of a gradient nano-micro-structured surface layer on bulk copper by means of a surface mechanical grinding treatment. Scripta Mater. 59, 546–549 (2008)
Z. Chen, M.H. Colliander, G. Sundell, R.L. Peng, J. Zhou, S. Johansson, J. Moverare, Nano-scale characterization of white layer in broached Inconel 718. Mater. Sci. Eng., A 684, 373–384 (2017)
Z. Pu, G.L. Song, S. Yang et al., Grain refined and basal textured surface produced by burnishing for improved corrosion performance of AZ31B Mg alloy. Corros. Sci. 57, 192–201 (2012)
Z. Yin, X. Yang, X. Ma et al., Strength and ductility of gradient structured copper obtained by surface mechanical attrition treatment. Mater. Design 105, 89–95 (2016)
Y.L. Wang, A. Molotnikov, M. Diez, R. Lapovok, H.E. Kim, J.T. Wang, Y. Estrin, Gradient structure produced by three roll planetary milling: numerical simulation and microstructural observations. Mater. Sci. Eng. A 639, 165–172 (2015)
M. Diez, H.J. Kim, V.N. Serebryanyi, S.V. Dobatkin, Y. Estrin, Improving the mechanical properties of pure magnesium by three-roll planetary milling. Mater. Sci. Eng. A 612, 287–292 (2014)
O. Prokof’eva, Y. Beygelzimer, R. Kulagin, Y. Estrin, V. Varyukhin, Preparation of UFG composites with large uniform elongation by twist extrusion: mathematical modeling of the process. Russ Metall. 2, 76–81 (2017)
S. Khoddam, Y. Estrin, H.S. Kim et al., Torsional and compressive behaviours of a hybrid material: spiral fibre reinforced metal matrix composite. Mater. Design 85, 404–411 (2015)
O. Bouaziz, Geometrically induced strain hardening. Scripta Mater. 68, 28–30 (2013)
C.W. Passchier, R.A.J. Trouw, Microtectonics (Springer, Berlin, Heidelberg, 2005)
Y. Beygelzimer, Ruslan Z. Valiev, V. Varyukhin, Simple shear: double-stage deformation. Mater. Sci. Forum 667–669, 97–102 (2011)
R. Kulagin, Y. Beygelzimer, Y. Ivanisenko, A. Mazilkin, B. Straumal, H. Hahn, High pressure torsion: from laminar flow to turbulence, in 2017 IOP Conference Series: Materials Science and Engineering, vol. 194 (2017), pp. 012045. https://doi.org/10.1088/1757-899x/194/1/012045
R. Kulagin, Y. Beygelzimer, Y. Ivanisenko, A. Mazilkin, B. Straumal, H. Hahn, Instabilities of interfaces between dissimilar metals induced by high pressure torsion. Mater. Lett. 222, 172–175 (2018)
M. Pouryazdan, B.J.P. Kaus, A. Rack, A. Ershov, H. Hahn, Mixing instabilities during shearing of metals. Nat. Commun. 8, 1611 (2017)
V. Beloshenko, Y. Beygelzimer, Y. Voznyak, B. Savchenko, V. Dmitrenko, ECAP of polymer billets obtained by the FDM process. Metal. Form. Russ. 44, 108–114 (2017)
S. Timoshenko, Theory of Elasticity (McGraw-Hill, New York, 2001)
M. Kawasaki, H.J. Lee, J. Jang, T.G. Langdon, Strengthening of metals through severe plastic deformation. Adv. Mater. Sci. 48, 13–24 (2017)
T. Sekiguchi, K. Ono, H. Fujiwara et al., New microstructure design for commercially pure titanium with outstanding mechanical properties by mechanical milling and hot roll sintering. Mater. Trans. 51, 39–45 (2010)
D. Orlov, H. Fujiwara, K. Ameyama, Obtaining copper with harmonic structure for the optimal balance of structure-performance relationship. Mater. Trans. 54, 1549–1553 (2013)
Z. Zhang, S.K. Vajpai, D. Orlov, K. Ameyama, Improvement of mechanical properties in SUS304L steel through the control of bimodal microstructure characteristics. Mater. Sci. Eng., A 598, 106–113 (2014)
S.H. Huang, P. Liu, A. Mokasdar, L. Hou, Additive manufacturing and its societal impact: a literature review. Int. J. Adv. Manuf. Tech. 67, 1191–1203 (2013)
W.E. Frazier, Metal additive manufacturing: a review. J. Mater. Eng. Perform. 23, 1917–1928 (2014)
J.B. Roca, P. Vaishnav, E.R.H. Fuchs, M.G. Morgan, Policy needed for additive manufacturing. Nature Mater. 15, 815–818 (2016)
Y.M. Wang, E. Ma, Three strategies to achieve uniform tensile deformation in a nanostructured metal. Acta Mater. 52, 1699–1709 (2004)
Z.P. Bažant, L. Cedolin, Stability of Structures: Elastic, Inelastic, Fracture and Damage Theories (Oxford University Press, New York, 2003)
G.M. Ickovich, L.S. Minin, A.I. Vinokurov, A Guide for Solving Problems on the Resistance of Materials (High school, Moscow, 1999)
E.J. Haug, K.K. Choi, V. Komkov, in Design Sensitivity Analysis of Structural Systems (Academic Press, Inc., Harcourt Brace Jovanovich Publishers, New York, 1986)
D.C. Drukker, On the postulate of material stability in the mechanics of continua. J Mechanique 3, 235–249 (1964)
Y. Beygelzimer, Vortices and mixing in metals during severe plastic deformation. Mater. Sci. Forum 683, 213–224 (2011)
U.F. Kocks, H. Mecking, Physics and phenomenology of strain hardening: the FCC case. Prog. Mater Sci. 48, 171–273 (2003)
F. Barthelat, Architectured materials in engineering and biology: fabrication, structure, mechanics and performance. Int. Mater. Rev. 60, 413–430 (2015)
R. Hill, Mathematical Theory of Plasticity (Oxford University Press, New York, 1950)
C. Chen, Y. Beygelzimer, L.S. Toth, Y. Estrin, R. Kulagin, Tensile yield strength of a material pre-processed by simple shear. J. Eng. Mater. Technol. 138, 031010 (2016)
Y. Qi, R. Lapovok, Y. Estrin, Microstructure and electrical conductivity of aluminium/steel bimetallic rods processed by severe plastic deformation. J. Mater. Sci. 51, 6860–6875 (2016)
Acknowledgements
YB would like to express his gratitude to the State Fund for Fundamental Research of the Ukraine for financial support through grant F71/56-2016.
RK acknowledges funding support from the German Research Foundation (DFG) through Grant #IV98/8-1.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer Nature Switzerland AG
About this chapter
Cite this chapter
Beygelzimer, Y., Kulagin, R., Estrin, Y. (2019). Severe Plastic Deformation as a Way to Produce Architectured Materials. In: Estrin, Y., Bréchet, Y., Dunlop, J., Fratzl, P. (eds) Architectured Materials in Nature and Engineering. Springer Series in Materials Science, vol 282. Springer, Cham. https://doi.org/10.1007/978-3-030-11942-3_8
Download citation
DOI: https://doi.org/10.1007/978-3-030-11942-3_8
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-11941-6
Online ISBN: 978-3-030-11942-3
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)