Skip to main content

Implementing Industrial Control Automation for Holonic Manufacturing Systems Based on the Production Unit Architecture

  • Conference paper
  • First Online:
Service Orientation in Holonic and Multi-Agent Manufacturing (SOHOMA 2018)

Abstract

To satisfy the complex needs of a production process control, many architectures have been proposed which regularly can be classified into hierarchical (e.g. ISA 95 standard), heterarchical (e.g. multi-agent systems) and holonic or semiheterarchical, based on the holarchy notion (self-regulating holons organization with “smart” properties). A manufacturing system under the holonic approach (HMS) is considered part of the Intelligent Manufacturing Systems (IMS) implying that the HMS are defined as highly distributed organizations. The goal of these organizations is to decentralize manufacturing into individual entities called holons, which are autonomous, cooperative and intelligent. A. Koestler defines the concept of Holon as a self-similar or fractal, stable and coherent structure consisting of several holon-shaped sub-structures. Thus, no elements in the holarchy can self-develop without their subordinated parts or components. This characteristic ensures that HMS are stable structures that can resist disturbances. Applying this concept results in control processes that are generalized in terms of the next-generation manufacturing systems. The state of the art reveals that traditional manufacturing systems and HMS approaches are characterized by the Production Unit (PU). Examples of HMS proposed during the last decades with their strengths and weaknesses are summarized hereafter. Finally, the goal of this research is to analyze, design, and validate a holonic PU (HPU) model of intelligent control based on HMS. Primary results show an implementation of a decentralized industrial automation. There are given HPU information models in order to establish a control architecture for manufacturing systems to support real-time plant operation.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 219.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Chacón, E., Besembel, I., Hennet, J.C.: Coordination and optimization in oil and gas production complexes. Comput. Ind. 53(1), 17–37 (2004)

    Article  Google Scholar 

  2. Langer, G., Sorensen, C., Stylios, C., Groumpos, P., Lumg, B., Hyun, Y.T., Weck, M.: Research contributions to the modelling and design of intelligent manufacturing systems. In: Proceedings of the Second International Workshop on Intelligent Manufacturing Systems (2000)

    Google Scholar 

  3. Leitão, P., Restivo, F.: ADACOR: a holonic architecture for agile and adaptive manufacturing control. Comput. Ind. 57(2), 121–130 (2006)

    Article  Google Scholar 

  4. Giret, A.: ANEMONA: Una Metodología Multi Agente para Sistemas Holónicos de Fabricación. Tesis de Doctorado, Departamento de Sistemas Informáticos y Computación, Universitat Politécnica de Valéncia (2005)

    Google Scholar 

  5. Antsaklis, P.J.: Defining intelligent control: Report of the task force on intelligent control. IEEE Control Syst. Mag., 14(3), 4–5 & 58–66 (1994)

    Google Scholar 

  6. Colombo, A.W., Schoop, R., Neubert, R.: An agent-based intelligent control platform for industrial holonic manufacturing systems. IEEE Trans. Ind. Electron. 53(1), 322–337 (2006)

    Article  Google Scholar 

  7. Johansson, B., Williams E.J., Alenljung, T.: Using autonomous modular material handling equipment for manufacturing flexibility. In: Proceedings of the 2004 Winter Simulation Conference, vol. 2, pp. 1115–1121 (2004)

    Google Scholar 

  8. Cruz Salazar, L.A., Rojas Alvarado, O.A.: Comparación de enfoques de sistemas de control tradicionales y el paradigma de los Sistemas Holónicos de Manufactura. In: II International Congress of Engineering Mechatronics and Automation (CIIMA), pp. 211–218 (2013)

    Google Scholar 

  9. ElMaraghy, H., Monostori, L.: Variety management in manufacturing cyber-physical production systems: roots, expectations and R&D challenges. Proc. CIRP 17, 9–13 (2014)

    Article  Google Scholar 

  10. Monostori, L., Kádar, B., Bauernhansl, T., Kondoh, S., Kumara, S., Reinhart, G., Sauer, O., Schuh, G., Sihn, W., Ueda, K.: Cyber-physical systems in manufacturing. CIRP Ann. Manuf. Technol. 65(2), 621–641 (2016)

    Article  Google Scholar 

  11. Mourtzis, D., Vlachou, E., Milas, N., Xanthopoulos, N.: A cloud-based approach for maintenance of machine tools and equipment based on shop-floor monitoring. Procedia CIRP 41, 655–660 (2016)

    Article  Google Scholar 

  12. Cruz Salazar, L.A., Rojas Alvarado, O.A.: The future of industrial automation and IEC 614993 standard. In: Proceedings of the 2014 3rd International Congress of Engineering Mechatronics and Automation, CIIMA 2014, pp. 1–5 (2014)

    Google Scholar 

  13. Galán, R., Jiménez, A., Sanz, R., Martía, F.: Control inteligente. Intel. Artif. 4(10), 43–48 (2000)

    Google Scholar 

  14. Cruz Salazar, L.A., Vogel-Heuser, B.: Comparison of agent oriented software methodologies to apply in cyber physical production systems. In: IEEE 15th International Conference on Industrial Informatics (INDIN), pp. 65–71 (2017)

    Google Scholar 

  15. Dumitrache, I., Caramihai, S.: Intelligent manufacturing: a new paradigm. IFAC Proc. Vol. 43(22), 1–7 (2010)

    Article  Google Scholar 

  16. Cruz Salazar, L.A., Li, H.: Proportional reliability of agent-oriented software engineering for the application of cyber physical production systems. In: Borangiu T., Trentesaux D., Thomas A., Cardin, O. (eds.) Service Orientation in Holonic and Multi-agent Manufacturing: Proceedings of SOHOMA 2017. Springer, Cham, pp. 139–156 (2017)

    Google Scholar 

  17. Simón-Marmolejo, I., López-Ortega, O., Ramos-Velasco, L.E., Ortiz-Domínguez, M.: Unified ontology for a holonic manufacturing system, Rev. Iberoam. Automática e Informática Ind. 15, 217–230 (2018)

    Article  Google Scholar 

  18. Indriago, C., Cardin, O., Rakoto, N., Castagna, P., Chacòn, E.: H2CM: a holonic architecture for flexible hybrid control systems. Comput. Ind. 77, 15–28 (2016)

    Article  Google Scholar 

  19. Palacio Betancur, J.E.: Una Propuesta para Distribuir el Coordinador de una Unidad de Producción Holónica a partir de la Teoría de Control Supervisorio. Tesis de Maestría, Universidad Nacional de Colombia, Manizales (2013)

    Google Scholar 

  20. Ciro, A., Santiago, A.: Transformación automática de requisitos representados en esquemas preconceptuales a modelos de interacción de sistemas holónicos. Tesis de Maestría en Ingeniería de Sistemas, Facultad de Minas Escuela de Sistemas, Universidad Nacional de Colombia, Medellín (2011)

    Google Scholar 

  21. Zapata Madrigal, G.: Propuesta Para la Planificación, Programación, Supervisión y Control de la Producción en Procesos Continuos Desde la Teoría del Control Supervisorio y el Enfoque Holónico. Ph.D. thesis, Facultad de Ingeniería, Universidad de Los Andes (2011)

    Google Scholar 

  22. Vasquez Salazar, R.D.: Modelo De Holones Recurso En Sistemas Holónicos De Manufactura. Tesis de Maestría en Automatización Industrial, Facultad de Ingeniería y Arquitectura, Universidad Nacional de Colombia-Sede Manizales (2009)

    Google Scholar 

  23. Barbosa, J.: Self-organized and evolvable holonic architecture for manufacturing control. Ph.D. thesis, Université de Valenciennes et du Hainaut-Cambresis (2015)

    Google Scholar 

  24. Christensen, J.H.: Holonic manufacturing systems: initial architecture and standards directions. In: Proceedings of the 1st European Workshop on Holonic Manufacturing Systems (1994)

    Google Scholar 

  25. Van Brussel, H., Wyns, J., Valckenaers, P., Bongaerts, L., Peeters, P.: Reference architecture for holonic manufacturing systems: PROSA. Comput. Ind. 37(3), 255–274 (1998)

    Article  Google Scholar 

  26. Wyns, J.: Reference architecture for holonic manufacturing systems-the key to support to evolution and reconfiguration. Ph.D. thesis, Faculteit Toegepaste Wetenschappen, Katholieke Universiteit Leuven (1999)

    Google Scholar 

  27. Brückner, S., Wyns, J., Peeters, P., Kollingbaum, M.: Designing agents for manufacturing control. In: Proceedings of the 2nd AI & Manufacturing Research Planning Workshop, pp. 40–46 (1998)

    Google Scholar 

  28. Valckenaers, P., Bonneville, F., Van Brussel, H., Bongaerts, L., Wyns, J.: Results of the holonic control system benchmark at KU Leuven. In: Proceedings of the Fourth International Conference on Computer Integrated Manufacturing and Automation Technology, pp. 128–133 (1994)

    Google Scholar 

  29. Leitão, P., ADACOR: An agile and adaptive holonic architecture for manufacturing control. Facultad de Ingeniería de la Universidad de Porto, Tesis de doctorado en Electrotecnia e Ingeniería de la Computación. Portugal (2004)

    Google Scholar 

  30. Chacón, E.: A way to implement supervisors for holonic production units. In: 15th Triennial World Congress. Barcelona, Spain, pp. 1–7 (2002)

    Google Scholar 

  31. Chacón, E., Besembel, I., Rivero, D.M., Cardillo, J.: The holonic production unit: an approach for an architecture of embedded production process. In: Aramburo, J., Trevino, A.R. (eds.) Advances in Robotics Automation and Control, pp. 301–315. InTech, Rijeka, Croatia (2008)

    Google Scholar 

  32. Chacón, E., Indriago, M.: Implementación de Supervisores en una Arquitectura de Referencia Basadas en Sistemas de Manufactura Holónicos. Rev. Iberoam. Automática e Informática Ind. RIAI 7(3), 72–82 (2010)

    Article  Google Scholar 

  33. Checa Rojas, D.A.: Formalización de un modelo de referencia para Integración empresarial desde el enfoque de los Sistemas Holónicos de Manufactura. Tesis de Maestría, Facultad de Ingeniería Electrónica y Telecomunicaciones, Universidad del Cauca (2014)

    Google Scholar 

  34. Devia Medina, J.J.: Automatización integrada de procesos de producción continua bajo arquitectura holarquica. Tesis de Maestría en Automatizacion e Instrumentacion, Facultad de Ingeniería, Universidad de los Andes, Mérida Venezuela (2004)

    Google Scholar 

  35. Jimenez, J.F., Bekrar, A., Zambrano-Rey, G., Trentesaux, D., Leitão, P.: Pollux: a dynamic hybrid control architecture for flexible job shop systems. Int. J. Prod. Res. 55(15), 4229–4247 (2017)

    Article  Google Scholar 

  36. Holvoet, T., Weyns, D., Valckenaers, P.: Patterns of delegate MAS. In: SASO 2009 – 3rd IEEE International Conference on Self-Adaptive and Self-Organizing Systems, pp. 1–9 (2009)

    Google Scholar 

  37. Raileanu, S., Parlea, M., Borangiu, T., Stocklosa, O.: A JADE environment for product driven automation of holonic manufacturing. In: Borangiu, T., Thomas, A., Trentesaux, D. (eds.) Service Orientation in Holonic and Multi-agent Manufacturing Control, pp. 265–277. Springer, Berlin (2012)

    Chapter  Google Scholar 

  38. Borangiu, T., Răileanu, S., Berger, T., Trentesaux, D.: Switching mode control strategy in manufacturing execution systems. Int. J. Prod. Res. 53(7), 1950–1963 (2015)

    Article  Google Scholar 

  39. Novas, J.M., Van Belle, J., Germain, B.S., Valckenaers, P.: A collaborative framework between a scheduling system and a holonic manufacturing execution system. In: Borangiu, T., Thomas, A., Trentesaux, D. (eds.) Service Orientation in Holonic and Multi agent Manufacturing and Robotics, pp. 3–17. Springer, Berlin (2013)

    Chapter  Google Scholar 

  40. Quintero Henao, L.F.: Un Modelo de control inteligente para sistemas de manufactura basado en los paradigmas Holónico y Multi-Agente. Tesis de Maestría en Ingeniería de Sistemas, Facultad de Minas Escuela de Sistemas, Universidad Nacional de Colombia (2009)

    Google Scholar 

  41. Burbano, D.A., López, J.D.: Definición de un método para la programación de la producción desde el paradigma de los sistemas holónicos de manufactura. Tesis de Pregrado, Universidad del Cauca, Popayán, Colombia (2015)

    Google Scholar 

  42. Rojas Alvarado, O.A.: Principios de un Modelo Dinámico para Integración de Empresas de Manufactura, Merida, p. 27 (2010)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Luis Alberto Cruz Salazar .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Cruz Salazar, L.A., Rojas Alvarado, O.A., Chacón, E. (2019). Implementing Industrial Control Automation for Holonic Manufacturing Systems Based on the Production Unit Architecture. In: Borangiu, T., Trentesaux, D., Thomas, A., Cavalieri, S. (eds) Service Orientation in Holonic and Multi-Agent Manufacturing. SOHOMA 2018. Studies in Computational Intelligence, vol 803. Springer, Cham. https://doi.org/10.1007/978-3-030-03003-2_18

Download citation

Publish with us

Policies and ethics