Skip to main content
SpringerLink
Log in

Deep-hole Tools

  • Chapter
Geometry of Single-point Turning Tools and Drills

Part of the book series: Springer Series in Advanced Manufacturing ((SSAM))

  • 1916 Accesses

Abstract

This chapter discusses classification, geometry, and design of deep-hole drills. The concept of self-piloting is explained. The system approach to deep-hole machining is introduced and common system issues are discussed with examples. The major emphasis is placed on gundrills. A number of simple design rules are proposed and explained with examples. The conditions of free penetration of the drill into the hole being drilled are explained. The geometry consideration is systemically related to MWF flow and thus the concept of the optimum MWF flow rate is explained. A number of novel design concepts are revealed. This chapter also discusses system consideration in experimental study of gundrill parameters. It is demonstrated that tool life is a complex function not only of geometry parameters and machining regime alone but also of their combination. Tool geometry optimization using the Hooke and Jeeves method is also discussed.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Log in via an institution
Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 219.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. Swinehart HJ (ed) (1967) Gundrilling, trepanning, and deep hole machining. SME Dearborn, MI

    Google Scholar 

  2. Sakuma K, Taguchi K, Katsuki A (1980) Study on deep-hole-drilling with solidboring tool: the burnishing action of guide pads and their influence on hole accuracies. Bulletin of the JSME 23(185):1921−1928

    Google Scholar 

  3. Griffiths BJ (1993) Modeling complex force system, Part 1: The cutting and pad forces in deep drilling. ASME J. of Eng. for Ind. 115:169−176

    Article  Google Scholar 

  4. Astakhov VP, Galitsky VV, Osman MOM (1995) An investigation of the static stability in self piloting drilling. Int. J. of Prod. Res. 33(6):1617−1634

    Article  MATH  Google Scholar 

  5. Sakuma K, Taguchi K, Katsuki A, Takeyama H (1981) Self-guiding action of deep hole drilling tools. Annals of the CIRP 30(1):311–315

    Article  Google Scholar 

  6. Richardson R, Bhatti R (2001) A review of research into the role of guide pads in BTA deep-hole machining. J. of Mat. Proc. Tech. 110(1):61–69

    Article  Google Scholar 

  7. Latinovic V, Osman MOM (1989) Optimal design of BTA deep-hole cutting tools with staggered cutters. Int. J. of Prod. Res. 27(1):153–173

    Article  Google Scholar 

  8. Katsuki A, Sakuma K, Onikura H (1988) Axial hole deviation in deep drilling - the influence of the shape of the shape of the cutting edge. Transactions of the Japan Society of Mechanical Engineers, Part C 54(502):1350–1356

    Google Scholar 

  9. Astakhov VP (2004) High-penetration rate gundrilling for the automotive industry: system outlook. SME Paper TPO4PUB249:1–20

    Google Scholar 

  10. Astakhov VP (2002) Instead of Introduction: Metal Cutting: Missed Chances or a Science Without History. Introduction to book-in-preparation "Physical Fundamentals of Metal Cutting" (Part 1 and Part 2). http://viktorastakhov.tripod.com/

    Google Scholar 

  11. Astakhov VP (2002) A primer on gundrilling. F&M Magazine (11):32–41

    Google Scholar 

  12. Deng C-S, Huang J-C, Chin J-H (2001) Effects of support misalignments in deep-hole drill shafts on hole straightness. Int. J. of Mach. Tools and Manuf. 41:1165–1188

    Article  Google Scholar 

  13. Katsuki A, Onikura H, Sajimi T, Rikimaru M, Kudo H (1997) Development of a highperformance deep hole laser-guided boring tool: guiding characteristics. Annals of the CIRP 46(1):319–323

    Article  Google Scholar 

  14. Katsuki A, Onikura H, Sajima T, Akashi T (1992) Development of deep-hole boring tool guided by laser. Annals of the CIRP 41(1):83–87

    Article  Google Scholar 

  15. Zhang W, He F, Xiong D (2004) Gundrill life improvement for deep-hole drilling on manganese steel. Int. J. of Mach. Tools and Manuf. 44(2–3):237-331

    Google Scholar 

  16. Hasegawa X, Horiuchi G (1975) On the motion of drill tip and accuracy of the hole in gundrilling. Annals of the CIRP 24:53–58

    Google Scholar 

  17. [Ramakrishana RK, Shunmugam MS (1988) Wear studies in boring trepanning association drilling. Wear 124:33–43

    Article  Google Scholar 

  18. Astakhov VP (2002) The mechanisms of bell mouth formation in gundrilling when the drill rotates and the workpiece is stationary. Part 2: The second stage of drill entrance. Int. J. of Mach. Tools and Manuf. 42:145–152

    Google Scholar 

  19. Astakhov VP (2002) The mechanisms of bell mouth formation in gundrilling when the drill rotates and the workpiece is stationary. Part 1: The first stage of drill entrance. Int. J. of Mach. Tools and Manuf. 42:1135–1144

    Article  Google Scholar 

  20. Astakhov VP, Galitsky VV, Osman MOM (1995) A novel approach to the design of self-piloting drills. Part 1. Geometry of the cutting tip and grinding process. ASME J. of Eng. for Ind. 117:453−463

    Article  Google Scholar 

  21. Astakhov VP, Galitsky VV, Osman MOM (1995) A novel approach to the design of self-piloting drills with external chip removal, Part 2: Bottom clearance topology and experimental results. ASME J. of Eng. for Ind. 117:464−474

    Article  Google Scholar 

  22. Astakhov VP (2006) Tribology of metal cutting. Elsevier, London

    Google Scholar 

  23. Astakhov VP (2008) Ecological machining: near-dry machining. In Davim PJ(ed) Machining: fundamentals and recent advances, Springer: London

    Google Scholar 

  24. Astakhov VP, Frazao J, Osman MOM (1994) On the experimental optimization of tool geometry for uniform pressure distribution in single edge gundrilling. ASME J. of Eng. for Ind. 118:449−456

    Article  Google Scholar 

  25. Astakhov VP, Galitsky V (2005) Tool life testing in gundrilling: an application of the group method of data handling (GMDH). Int. J. of Mach. Tools and Manuf. 45:509−517

    Article  Google Scholar 

  26. Astakhov VP, Osman MOM, Al-Ata M (1997) Statistical design of experiments in metal cutting – Part 1: Methodology. Journal of Testing and Evaluation 25(3):322−327

    Article  Google Scholar 

  27. Astakhov VP, Al-Ata M, Osman MOM (1997) Statistical design of experiments in metal cutting. Part 2: Application. Journal of Testing and Evaluation 25(3):328−336

    Article  Google Scholar 

  28. Astakhov VP (2004) The assessment of cutting tool wear. Int. J. of Mach. Tools and Manuf. 44:637−647

    Article  Google Scholar 

  29. Astakhov VP (2004) Tribology of metal cutting, In: Totten G, Liang H (ed) Mechanical tribology. material characterization and application. Marcel Dekker, New York

    Google Scholar 

  30. Pfleher F (1977) Aspekte zur konstruktiven gestolrung von tiefbohrwerkseugen (in German). Werkstattstechnik 67:211−218

    Google Scholar 

  31. Sakuma K, Taguchi K, Katsuki A (1981) Self-guiding action of deep-hole-drilling tools. Annals of the CRIP 30:311−315

    Article  Google Scholar 

  32. Astakhov VP, Galitsky VV, Osman MOM (1995) An investigation of the static stability in self-piloting drilling. Int. J. of Prod. Res. 33:1617−1634

    Article  MATH  Google Scholar 

  33. Astakhov VP (1998/1999) Metal cutting mechanics. CRC, Boca Raton

    Google Scholar 

  34. Fink P (1979) Achneidkeilgeometrie von einlippenbohrern and bohrungsgute (In German). Technisches Zentralblatt für praktische Metallbearbeitung 73(5):16−22

    Google Scholar 

  35. Kelley CT (1999) Iterative methods for optimization. The Society for Industrial and Applied Mathematics (SIAM), Philadelphia, PA

    MATH  Google Scholar 

Download references

Rights and permissions

Reprints and permissions

Copyright information

© 2010 Springer-Verlag London Limited

About this chapter

Cite this chapter

(2010). Deep-hole Tools. In: Geometry of Single-point Turning Tools and Drills. Springer Series in Advanced Manufacturing. Springer, London. https://doi.org/10.1007/978-1-84996-053-3_5

Download citation

  • DOI: https://doi.org/10.1007/978-1-84996-053-3_5

  • Publisher Name: Springer, London

  • Print ISBN: 978-1-84996-052-6

  • Online ISBN: 978-1-84996-053-3

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics

Search

Navigation