Skip to main content

CyberCut: A Coordinated Pipeline of Design, Process Planning and Manufacture

  • Chapter

Part of the book series: Springer Series in Advanced Manufacturing ((SSAM))

Abstract

CyberCut is a coordinated “pipeline” of software that can be used to design a part itself, design a mould for the part, and then machine an aluminium mould from the design. WebCAD is the “front end” to CyberCut and invites a mechanical designer to use specific design tools, strongly linked to downstream manufacture. Alternatively, we also allow the designer to use a CAD system of their choice and use the “feature recognition” described in this chapter to analyse the shape for downstream planning and machining. An ACIS graphics kernel facilitates the feature recognition step from the CAD file. Automated tool-path planners and automated tool selection procedures then generate computer numerical controlled (CNC) machining code. The algorithms that we have developed eliminate manual CNC programming, thus reducing significantly the mould cutting time. We also describe an optimal tool sequencing method by finding the shortest path in a single-source, single-sink, directed acyclic graph.

This is a preview of subscription content, log in via an institution.

Buying options

Chapter
USD   29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD   129.00
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD   169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD   169.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Learn about institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. Kai, C.C. and Fai, L.K., Rapid Prototyping: Principles & Applications in Manufacturing, Wiley, New York, NY, USA.

    Google Scholar 

  2. Chang, T.-C. and Wysk, R., 1985, An Introduction to Automated Process Planning Systems, Prentice-Hall, Englewood Cliffs, NJ, USA.

    Google Scholar 

  3. Feng, S.C., 2000, “Manufacturing planning and execution software interfaces,” Journal of Manufacturing Systems, 19(1), pp. 1–17.

    Google Scholar 

  4. Shah, J.J. and Mäntylä, M., 1995, Parametric and Feature-based CAD/CAM — Concepts, Techniques and Applications, John-Wiley & Sons, Inc., New York, NY.

    Google Scholar 

  5. Lin, E., Minis, I., Nau, D.S. and Regli, W.C., 1995, Contribution to Virtual Manufacturing Background Research, Final Report Prepared for the Manufacturing Technology Directorate, Air Force Wright Laboratory.

    Google Scholar 

  6. Sarma, S.E., Schofield, S., Stori, J., MacFarlane, J. and Wright, P., 1996, “Rapid product realization from detail design,” Computer Aided Design, 28(5), pp. 383–392.

    Article  Google Scholar 

  7. Inouye, R. and Wright, P.K., 1999, “Design rules and technology guides for web-based manufacturing,” In Proceedings of the 1999 ASME Design Engineering Technical Conference, September 12–15, 1999, Las Vegas, NV, USA.

    Google Scholar 

  8. Kim, J.H., Wang, F., Sequin, C.H. and Wright, P.K., 1999, “Design for machining over the Internet,” In Proceedings of the 1999 ASME Design Engineering Technical Conference, Las Vegas, NV, USA.

    Google Scholar 

  9. Ahn, S., Sundararajan, V., Smith, C., Kannan, B., D’Souza, R., Sun, G., Mohole, A., Wright, P., Kim, J., McMains, S., Smith, J. and Sequin, C., 2001, “CyberCut: An Internet-based CAD/CAM system,” ASME Journal of Computing and Information Science in Engineering, 1(1), pp. 52–58.

    Article  Google Scholar 

  10. Shah, J., Shen, Y. and Shirur, A., 1994, “Determination of machining volumes from extensible sets of design features,” In Advances in Feature Based Manufacturing, Shah, J., Mäntylä, M. and Nau, D. (eds.), Elsevier Science Publishers, Amsterdam, pp. 127–157.

    Google Scholar 

  11. Han, J., Pratt, M. and Regli, W., 2000, “Manufacturing feature recognition from solid models: a status report,” IEEE Transactions on Robotics and Automation, 16(6), pp. 782–796.

    Article  Google Scholar 

  12. Shah, J., Anderson, D., Kim, Y.S. and Joshi, S., 2001, “A discourse on geometric feature recognition from CAD models,” ASME Journal of Computing and Information Science in Engineering, 1(1), pp. 41–51.

    Article  Google Scholar 

  13. Regli, W.C., 1995, Geometric Algorithms for Recognition of Features from Solid Models, Ph.D. Thesis, University of Maryland, USA.

    Google Scholar 

  14. Sarma, S. and Wright, P.K., 1997, “Reference free part encapsulation: a new universal fixturing concept,” Journal of Manufacturing Systems, 16(1), pp. 35–47.

    Article  Google Scholar 

  15. Sundararajan, V. and Wright, P., 2000, “Identification of multiple feature representations by volume decomposition for 2.5D components,” ASME Journal of Manufacturing Science and Engineering, 122(1), pp. 280–290.

    Article  Google Scholar 

  16. Sundararajan, V. and Wright, P., 2004, “Volumetric feature recognition for machining components with freeform surfaces,” Computer-Aided Design, 36(1), pp. 11–25.

    Article  Google Scholar 

  17. Kannan, B. and Wright, P.K., 2004, “Efficient algorithms for automated process planning of 2.5D machined parts considering fixturing constraints,” International Journal of Computer Integrated Manufacturing, 17(1), pp. 16–28.

    Article  Google Scholar 

  18. Sundararajan, V. and Wright, P., 2002, “Feature based macroplanning including fixturing,” ASME Journal of Computing and Information Science in Engineering, 2(3), pp. 179–192.

    Article  Google Scholar 

  19. D’Souza, R., Wright, P.K. and Sequin, C., 2002, “Handling tool holder collisions in optimal tool sequence selection for 2.5-D pocket machining,” Journal of Computing and Information Science, 2, pp. 345–349.

    Article  Google Scholar 

  20. D’Souza, R., 2004, “Automated tool sequence selection for 3-axis machining of freeform pockets,” Computer Aided Design, 36(7), pp. 595–605.

    Article  Google Scholar 

  21. Sun, G., Sequin, C. and Wright, P.K., 2001, “Operation decomposition for freeform surface features in process planning,” Computer Aided Design, 33, pp. 621–636.

    Article  Google Scholar 

  22. Wright, P.K., Dornfeld, D., Sundararajan, V. and Mishra, D., 2004, “Tool path generation for finish machining of freeform surfaces in the CyberCut process planning pipeline,” Transactions of the North American Manufacturing Research Institution of SME, 32, pp. 159–166.

    Google Scholar 

  23. Castelino, K., D’Souza, R. and Wright, P.K, 2003, “Tool-path optimization for minimizing airtime during machining,” Journal of Manufacturing Systems, 22(3), pp. 173–180.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2007 Springer-Verlag London Limited

About this chapter

Cite this chapter

Sundararajan, V., Wright, P. (2007). CyberCut: A Coordinated Pipeline of Design, Process Planning and Manufacture. In: Wang, L., Shen, W. (eds) Process Planning and Scheduling for Distributed Manufacturing. Springer Series in Advanced Manufacturing. Springer, London. https://doi.org/10.1007/978-1-84628-752-7_4

Download citation

  • DOI: https://doi.org/10.1007/978-1-84628-752-7_4

  • Publisher Name: Springer, London

  • Print ISBN: 978-1-84628-751-0

  • Online ISBN: 978-1-84628-752-7

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics