Abstract
When a design is created, the designer specifies the geometry, dimensions, and material of the parts. This information is used to tell manufacturing how to produce the parts. In addition, the designer specifies tolerances, which are used to guide the process selection and parts acceptance. Acceptability can be determined in a number of ways, including process validation and inspection.
Traditionally, the process of tolerance specification has been unidirectional; i.e., the design specifies the tolerances, and manufacturing is expected to meet them. However, in the new paradigm of design for manufacturing and concurrent engineering, communication with manufacturing is necessary to ensure that the tolerances specified are consistent with manufacturing’s capability. By ensuring producibility before a design is released to manufacturing, expensive redesign, processes, rework, and customer dissatisfaction can be avoided.
This chapter was designed to help planning a process capability database implementation. It is based the author’ s experience with implementing process capability databases in a number of large manufacturing/design organizations. The chapter starts by reviewing the typical data content and structures. Next, the chapter reviews the issues of using surrogate data. The final section discusses implementation issues.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Preview
Unable to display preview. Download preview PDF.
References
Chase, K. W., J. S. Gao, S. P. Magleby and C. D. Sorensen (1996) “Including Geometric Feature Variations in Tolerance Analysis of Mechanical Assemblies.” 11E Transactions 28(10), pp. 795–807.
Gao, J., K. W. Chase and S. P. Magleby (1998) “Generalized 3-D Tolerance Analysis of Mechanical Assemblies with Small Kinematic Adjustments.” IIE Transactions 30, pp. 367–377.
DeGarmo, A., E. Paul, J. T. Black and R. A. Kohser (1997) Materials and Processes in Manufacturing. Prentice Hall, Upper Saddle River, NJ.
Lee, S. J., B. J. Gilmore and M. M. Ogot (1993) “Dimensional Tolerance Allocation of Stochastic Dynamic Mechanical Systems Through Performance and Sensitivity Analysis.” Journal of Mechanical Design, Transactions of the ASME 115 (3), pp. 392–402.
Lin, C. Y., W. H. Huang, M. C. Jeng and J. L. Doong (1997) “Study of an Assembly Tolerance Allocation Model Based Monte Carlo Simulation.” Journal of Materials Processing Technology 70 (1–3), pp. 9–16.
Liu, C. S., S. J. Hu and T. C. Woo (1996) `Tolerance Analysis for Sheet Metal Assemblies.“ Journal of Mechanical Design, Transactions of the ASME 118 (1), pp. 62–67.
Michelena, N. F. and A. M. Agogino (1994) “Formal Solution of N-Type Taguchi Parameter Design Problems with Stochastic Noise Factors.” Journal of Mechanical Design, Transactions of the ASME 116 (2), pp. 501–507.
Parkinson, A., C. Sorensen and N. Pourhassan (1993) “A General Approach for Robust Optimal Design.” Journal of Mechanical Design, Transactions of the ASME 115 (1), pp. 75–81.
Srinivasan, R. S., K. L. Wood and D. A. McAdams (1996) “Functional Tolerancing: A Design for Manufacturing Methodology.” Research in Engineering Design–Theory Applications and Concurrent Engineering 8 (2), pp. 99–115.
Tata, M. and A. Thornton (1999) “Process Capability Database Usage In Industry: Myth vs. Reality.” Design for Manufacturing Conference, ASME Design Technical Conferences,Las Vegas, NV.
Ting, K.-L. and Y. Long (1996) “Performance Quality and Tolerance Sensitivity of Mechanisms.” Journal of Mechanical Design, Transactions of the ASME 118 (1), pp. 144–150.
Thornton, A. C. and M. Tata (2000) “Use of graphic displays of process capability data to facilitate producibility analyses.” Artificial Intelligence for Engineering Design, Analysis, and Manufacturing 14, pp. 181–192.
Thornton, A. C. (1999) “A Mathematical Framework for the Key Characteristics Process,” Research in Engineering Design, 11: 145–147.
Wang, N. and T. M. Ozsoy (1993) “Automatic Generation of Tolerance Chains from Mating Relations Represented in Assembly Models.” Journal of Mechanical Design, Transactions of the ASME 115 (4), pp. 757–761.
Zhang, C. C. and H. P. Wang (1998) “Robust Design of Assembly and Machining Tolerance Allocations.” IIE Transactions 30 (1), pp. 17–29
Author information
Authors and Affiliations
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2001 Springer Science+Business Media Dordrecht
About this chapter
Cite this chapter
Thornton, A. (2001). The Use of Process Capability Data in Design. In: Braha, D. (eds) Data Mining for Design and Manufacturing. Massive Computing, vol 3. Springer, Boston, MA. https://doi.org/10.1007/978-1-4757-4911-3_22
Download citation
DOI: https://doi.org/10.1007/978-1-4757-4911-3_22
Publisher Name: Springer, Boston, MA
Print ISBN: 978-1-4419-5205-9
Online ISBN: 978-1-4757-4911-3
eBook Packages: Springer Book Archive