Skip to main content

Abstract

Based on an extensive literature survey and personal contact with beryllium machine shops in America and Europe, a reasoned, balanced view of the present status of be techniques is presented. A bibliography of reports on beryllium machining is included. The basic beryllium machining problems, namely, toxicity, tool life, and machining characteristics, are discussed, as is the way in which material source, product application, and economies may influence the specific machining procedure for a particular component.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 84.99
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 109.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

Bibliography

General References

  • Armstrong, E. T., Dayton, R. W., and Davies, R. C., The Machinability of Beryllium, AECD-3880, BMI-T-11, April 30, 1949.

    Google Scholar 

  • Cholak, J., Safe Way to Machine Beryllium, American Machinist, May 27, 1963.

    Google Scholar 

  • Collins, L. W., Machining the Astro-Metal.. Pure Beryllium, Machining (N7), Vol. 67, June 1961, pp. 93–97.

    Google Scholar 

  • Davis, C., Machining Techniques and Procedures for Uranium, Graphite, Titanium, Zirconium, Thorium, Tantalum, Beryllium, Bismuth, Lithium and Stellite, AEC N70–3954, November 1952

    Google Scholar 

  • Genes, S. H., Beryllium, A Review of Selcted Developments, January 10, 1975, Battelle, Columbus Laboratories, Ohio, MCIC Review.

    Google Scholar 

  • Kent, J. W., How to Protect Operators Health when I` 7’ r-nLig Beryllium, National Safety News, February 1959.

    Google Scholar 

  • Krusos, J. N., Kjelby, A. S., Borosic, J., and Byrne, T. J., Beryllium Composite Structures, Vol, II, Materials and Processes, Tech. Rep. No ASD-TR-61–706 Vol I I, May 1962.

    Google Scholar 

  • Marshall, George C., The Fabrication of Beryllium, Vol. 1, A Survey of Current Technology, NASA-TM-X-53453 AD637 714, July 1976, pp. 54–67.

    Google Scholar 

  • Olopson, C. T., The Machining of Beryllium, Battelle DMIC Memo No 23, June 5, 1959.

    Google Scholar 

  • Purdon, B. (North American Rockwell Corp.), Advanced Techniques for Chemical and Mechanical Machining of Beryllium, Aeronautic and Space Engineering and Manufacturing Meeting, Los Angles, California, October 7–11, 1968, Society of Automatic En{eers, Inc. (680649).

    Google Scholar 

  • Raymond, Paul G. (Speedring Corporation), Fabrication Techniques of Beryllium Metal Removal, Aeronautic and Space Engineering and Manufacturing Meeting, Los Angeles, California, October 2–6, 1967, Society of Automatic Engineers, Inc. (670803).

    Google Scholar 

  • Rebholz, M. J., and Wolff, G. E., Beryllium Design and Development, Summary Report, Lockheed Missiles and Space Company, LMSC/ A701583.

    Google Scholar 

  • Rennhack, E. H., Influence of Machining Temperature on Surface Dam-age, Residual Stress and Texture of Hot-Pressed Beryllium, Metal-lurgical Transactions, Vol. 5, No. 5, pp. 1095–1101, May 1974.

    Article  CAS  Google Scholar 

  • Titus, D., One Shop’s Experience in Machining Beryllium, Los Angeles Gauge Co., Inc., Machinery (Neu’ York), April 1963.

    Google Scholar 

  • Toczko, G. A., Breeze, K., The Production Man’s Guide to Working Beryllium, American Machinist/Metalworking Manufacturing, Vol. 104, Special Report No. 498, October 17, 1960, pp. 115–126.

    Google Scholar 

  • Valore, R. H., A Manufacturing Survey of Beryllium, GE59-FPD-701, September 8, 1959.

    Google Scholar 

  • de Voss, E. A., Controlling Cutter Load Facilitates Delicate Machining Operations, Machinery (New York), April 1963.

    Google Scholar 

  • Waigandt, A., Production Machining of Beryllium at North America’s Autonetics, Western Machinery and Steel World, Vol. 54, No. 12, December 1963, pp. 30–32.

    Google Scholar 

  • White, D. W., and Burke, J. E. (Eds.), The Metal Beryllium, American Society for Metals, Cleveland (1955).

    Google Scholar 

  • Wikle, K. G., Machining and Fabrication of Beryllium, Machinery, Vol. 96, February 25, 1959, pp. 428–432.

    Google Scholar 

  • Wright, W. J., The Machining of Nuclear Materials, Production Engineer (London), November 1967, pp. 638–650.

    Google Scholar 

  • ARTICAL, Machining Beryllium, Bulletin 2150, The Beryllium Corporation, Reading, Pennsylvania.

    Google Scholar 

Turning References

  • Allen, D. K., Hauschildt, H. W., and Bryan, J. B., Diamond-Turning HP-21 Beryllium to Achieve an Optical Surface, UCRL-51916, September 25, 1975, prepared under Contract No. W-7405-Eng-48

    Google Scholar 

  • Glynn, C. E., and Bayer, J., Machinability of Beryllium, Final Report of Part II of Contract No. AF33 (615)-2241, General Electric Company AFML-TR-66–125, Evendale, Ohio, April 1966, pp. 6–16.

    Google Scholar 

  • Hornack, M. F., and O’Rourke, R. G., Development Technology to Force Unclad Beryllium, Phase II, Interim Engineering Progress Report No. 327–237 to the Basic Industry Branch, Wright Patterson Air Force Base, Ohio, Contract No. AF(33) 657–8507, December 1, 1962 to November 30, 1963.

    Google Scholar 

  • Marshall, George C., The Fabrication of Beryllium, Vol. I, A Survey of Current Technology, NASA-TM-X-53453 AD637 714, July 1976, pp. 61–63.

    Google Scholar 

  • Toczko, G. A., and Breeze, K., The Production Man’s Guide to Working Beryllium, American Machinist/Metalworking Manufacturing, Vol. 104, Special Report No. 498, October 17, 1960, pp. 115–126.

    Google Scholar 

Milling References

  • Glynn, C. E., and Bayer, J., Machinability of Beryllium, Final Report of Part II of Contract AF33(615)-2241, General Electric Company, AFML-TR-66–125, Evendale, Ohio, April 1966, pp. 21–41.

    Google Scholar 

  • Marshall, George, C., The Fabrication of Beryllium, Vol. 1, A Survey of Current Technology, NASA-TM-X-53453 AD 637 714, July 1976, pp. 63–64.

    Google Scholar 

  • Porembka, S. W., and Hanes, H. D. (Battelle Memorial Ir titute, Columbus, Ohio), Surface Damage in Machined Beryllium, D -1C Memorandum 198, January 4, 1965.

    Google Scholar 

  • Toczko, G. A., and Breeze, K., The Production Man’s Guide to Working Beryllium, American Machinist/Metalworking Manufacturing, Vol. 104, Special Report No. 498, October 17, 1960, pp. 115–126.

    Google Scholar 

Drilling References

  • Cunningham, J. E., Deep Hole Drilling of Hot–Pressed Beryllium Metal, AECD–3722, CF–50–4–110, April 20, 1950.

    Google Scholar 

  • Eshelman, R. H., Deep Hole Drilling Tames Beryllium, Iron Age, January 27, 1966.

    Google Scholar 

  • Marshall, George C., The Fabrication of Beryllium, Vol. 1, A Survey of Current. Technology, NASA-TM-X-53453 AD 637 714, July 1976,. pp. 55–60.

    Google Scholar 

  • Terry, E. L., Effects of Different Hole Preparation Procedures on the Strength of QMV Beryllium Cross Rolled Sheet, The Brush Beryllium Company, T1S-102, April 18, 1963.

    Google Scholar 

  • Toczko, G. A. and Breeze, K., The Production Man’s Guide to Working Beryllium, American Machinist/Metalworking Manufacturing, Vol. 104, Special Report No. 498, October 17, 1960, pp. 115–126.

    Google Scholar 

  • ARTICAL, Drilling and Reaming Beryllium, Australasian Manufacturer, Vol,. 46, June 1961, pp. 60–62.

    Google Scholar 

  • ARTICAL, Drilling and Reaming Beryllium, Metalworking Production, Vol. 105, April 1961, pp. 52–53.

    Google Scholar 

Grinding References

  • Glynn, C. E., and Bayer, J., Machinability of Beryllium, Final Report of Part II of Contract No. AF33(615)-2241, General Electric Company, AFML-TR-66–125, Evendale, Ohio, April 1966, pp. 41–50.

    Google Scholar 

  • Taylor, W., and White, J. S., Grinding Induced Machining Damage in Beryllium, Journal of Materials Science, Vol. 9 (1. 974 ), pp. 569–575.

    Google Scholar 

EDM References

  • Brewer, A. W., Spark Machining of Beryllium, Microstructures, August/ September 1970, pp. 25–28.

    Google Scholar 

  • Glynn, C. E., and Bayer, J., Machinability of Beryllium, Final Report of Part II of Contract No. AF33(615)-2241, General Electric Company, AFML-TR-66.125, Evendale, Ohio, April 1966, pp. 68–70.

    Google Scholar 

  • Gurklis, John A., Nontraditional Machining of Beryllium, MCIC Report No. 72–03, January 1972.

    Google Scholar 

  • Marshall, George C., The Fabrication of Beryllium, Vol. I, A Survey of Current Technology, NASA-TM-X-53453 AD (37 714, July 1976, pp. 60–61.

    Google Scholar 

  • ARTICAL, Electric Discharge Machining of Beryllium, Light Metal Age, February 1964.

    Google Scholar 

ECM References

  • Bayer, J., Cummings, M. A., and Jollis, A. U., Electrolytic Machining Development, General Electric TIS R64FPD175, ASD ML TR64 313, AD-450 199, Evendale, Ohio, September 1964.

    Google Scholar 

  • Billing, G. C., Electrochemical Machining of Beryllium, Minute Man Producibility Study No. 5, Final Report, Autometics Division, North American Aviation, Anaheim, California, June 1965.

    Google Scholar 

  • Glynn, C. E., and Bayer, J., Machinability of Beryllium, Final Report of Part II of Contract No. AF33(615)-2241, General Electric Company AFML-TR-66–125, Evendale, Ohio, April 1966, pp. 57–67.

    Google Scholar 

  • Gurklis, John A., Nontraditional Machining of Beryllium, MCIC Report No. 72–03, January 1972.

    Google Scholar 

  • Missel, L. and Shakeen, M. E., Chemical Milling of Beryllium€, Metal Finishing, November 1965.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 1979 Springer Science+Business Media New York

About this chapter

Cite this chapter

Bunce, J.E.J., Hill, M. (1979). Machining. In: Floyd, D.R., Lowe, J.N. (eds) Beryllium Science and Technology. Springer, Boston, MA. https://doi.org/10.1007/978-1-4757-0668-0_10

Download citation

  • DOI: https://doi.org/10.1007/978-1-4757-0668-0_10

  • Publisher Name: Springer, Boston, MA

  • Print ISBN: 978-1-4757-0670-3

  • Online ISBN: 978-1-4757-0668-0

  • eBook Packages: Springer Book Archive

Publish with us

Policies and ethics