Skip to main content

A New Algorithm for Combinatorial Optimization: Application to Tolerance Synthesis with Optimum Process Selection

  • Chapter
Geometric Design Tolerancing: Theories, Standards and Applications

Abstract

This paper describes a new algorithm for combinatorial search optimization. The method is general and allows the designer to optimize in more than one domain. It represents an integration of classical optimization and experimental design techniques. The combinatorial problems are approximated by planning the search within the algorithm. The proposed algorithm assumes the availability of cost-tolerance data for various alternative manufacturing processes and a stackup-tolerance model. The method does not depend on the form of objective function and/or contraints (linear vs. nonlinear) as it does not require any functional derivatives. A formulation is presented for modelling two search domains; as an application. The algorithm is used to deal with the problem of least cost tolerance allocation with optimum process selection. The algorithm, which can be classified as a heuristic technique, is tested for 11 example problems with excellent results compared with both local and global methods. A designer can obtain efficient solutions for discrete and multi-search domain problems using this optimization tool.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 129.00
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 169.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  • Belgundu, A.D. and Zhang, S. “Robust Mechanical Design Through Minimum Sensitivity”, Advances in Design Automation, 1992, pp. 233–239.

    Google Scholar 

  • Chase, K.W., Greenwood, W.H., Loosli, B.G. and Haugland, L.F. “Least Cost Tolerance Allocation for Mechanical Assemblies with Automated Process Selection”, Manufacturing Review, Vol. 3(1), 1990, pp. 49–59.

    Google Scholar 

  • Dong, Z., Hu, W. and Xue, D. “New Production Cost Tolerance Models for Tolerance Synthesis”, Vol. 116, 1994, pp. 199–206.

    Google Scholar 

  • Emch, G. and Parkinson, A. “Robust Optimal Design for Worst Case Tolerances”, Journal of Mechanical Design, 1994, Vol. 116, pp. 1019–1025.

    Article  Google Scholar 

  • Evans, D.H. “Statistical Tolerances: The State-of-The-Art” Part I, II Journal of Quality Technology, 7(1), 1975, pp. 1–12.

    Google Scholar 

  • Gadallah, M.H. “Robust Design and Experimental Optimization for Concurrent Design”, Ph.D. Dissertation, Department of Mechanical Engineering, McMaster University, Ontario, Canada, 1995.

    Google Scholar 

  • Gadallah, M.H. and ElMaraghy, H.A.“A New Algorithm for Combinatorial Optimization”, ASME Advances in Design Automation, DE-Vol. 82, 1995, pp. 447–454.

    Google Scholar 

  • Kim, S. and Knott, K. “Pseudo-Boolean Approach to Determining Least Cost Tolerances”, International Journal of Production Research, Vol. 26(1), 1988, pp. 157–167.

    Article  Google Scholar 

  • Lee, W. and Woo, T.C. “Optimum Selection of Discrete Tolerances”, Journal of Mechanisms and Automation in Design, Vol. III, 1989,pp. 243–251.

    Google Scholar 

  • Michael, W. and Siddall, J.N. “The Optimization Problem With Optimal Tolerance Assignment and Full Acceptance”, Transactions of The ASME, Vol. 103, 1981, pp. 842–848.

    Article  Google Scholar 

  • Ostwald, P.F. “A Method for Optimal Tolerance Selection”, Journal of Engineering for Industry, 1977, pp. 558–565.

    Google Scholar 

  • Peters, J. “Tolerancing the Components of an Assembly for Minimum Cost”, Journal of Engineering for Industry, 1970, pp. 677–682.

    Google Scholar 

  • Parkinson, A., Sorensen, C. and Pourhassan, N. “A General Approach for Robust Optimal Design”, ASME, 1993, Vol. 115, pp. 74–80.

    Article  Google Scholar 

  • Parkinson, D.B. “Tolerancing of Component Dimension in CAD”, Computer Aided Design, 16(1), 1984, pp. 25–31.

    Article  Google Scholar 

  • Ramakrishnam, B. and Rao, S.S. “A Robust Optimization Approach Using Taguchi’s Loss Function for Solving Nonlinear Optimization Problems”, Advances in Design Automation, DE-Vol. 32-1, 1991, pp. 241–248.

    Google Scholar 

  • Speckhart, F.H. “Calculation of Tolerance Based on a Minimum Cost Approach”, Journal of Engineering for Industry, 1972, pp. 447–453.

    Google Scholar 

  • Sutherland, G.H. and Roth, B. “Mechanism Design: Accounting for Manufacturing Tolerances and Costs in Function Generating Problems”, Journal of Engineering for Industry, 1975, pp. 283–286.

    Google Scholar 

  • Spotts, M.F. “Allocation of Tolerances to Minimize Cost of Assembly”, Journal of Engineering For Industry, 1973, pp. 762–764.

    Google Scholar 

  • Taguchi, G. System of Experimental Design, Vol. 1 and 2 Unipub, American Supplier Institute, Dearborn, Michigan, 1987.

    Google Scholar 

  • Wu, Z., ElMaraghy, W.H. and ElMaraghy, H.A. “Evaluation of Cost-Tolerance Algorithms for Design Tolerance Analysis and Synthesis”, Manufacturing Review, Vol. 1(3), 1988, pp. 168–179.

    Google Scholar 

  • Webb, S. and Parkinson, A. “The Efficient Optimization of The Linear Variance Function” Advances in Design Automation, DE-Vol. 82, 1995, pp. 407–414.

    Google Scholar 

  • Zhang, C. and Wang, H.P. “The Discrete Tolerance Optimization Problem”, Manufacturing Review, Vol. 6(1), 1993, pp. 60–71.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 1998 Springer Science+Business Media Dordrecht

About this chapter

Cite this chapter

Gadallah, M.H., ElMaraghy, H.A. (1998). A New Algorithm for Combinatorial Optimization: Application to Tolerance Synthesis with Optimum Process Selection. In: ElMaraghy, H.A. (eds) Geometric Design Tolerancing: Theories, Standards and Applications. Springer, Boston, MA. https://doi.org/10.1007/978-1-4615-5797-5_21

Download citation

  • DOI: https://doi.org/10.1007/978-1-4615-5797-5_21

  • Publisher Name: Springer, Boston, MA

  • Print ISBN: 978-1-4613-7656-9

  • Online ISBN: 978-1-4615-5797-5

  • eBook Packages: Springer Book Archive

Publish with us

Policies and ethics