Abstract
Since the mid-1980s the processing of FGM materials and structures has become of increasing academic interest. This is reflected in the considerable number of papers that have been published on specific processing routes. During the first Japanese FGM program (1987 to 1991) processing methods were developed for FGM parts to be used as high temperature components of a hypersonic space plane [1, 2, 3]. These early methods included powder metallurgy, physical and chemical vapor deposition, plasma spraying, self-propagating high temperature synthesis (SHS), and galvanoforming (see Figure 6.1). Since 1991, many variations of the initially used methods as well as a considerable number of new processing routes have been developed. Today, the spectrum of processing options ranges from methods already established before FGMs became a well-defined subject, such as processing similar to the case-hardening of steel, to more recently developed methods, such as solid freeform fabrication.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Preview
Unable to display preview. Download preview PDF.
References
Koizumi, M. (1993) The Concept of FGM in Proc. of The Second Intāl Symp. on FGMā92, (eds. J.B. Holt, M. Koizumi, T. Hirai, and Z.A. Munir), Vol. 34 Ceramic Transactions, American Ceramic Society, Westerville OH, 3ā10.
Miyamoto, Y., Niino, M., and Koizumi, M. (1997) FGM research programs in Japan, from structural to functional uses, in Proc. of The Fourth Intāl. Symp. on FGMā96, (eds. I. Shiota and Y. Miyamoto), Elsevier Science B.V., Amsterdam, 1ā8.
Ford, R.G. and Stangle, G.C. (1993) in High Temperature Ceramic Matrix Composites, Proc 6th EACM-HTCMC, 20ā24 Sept 1993, Bordeaux, (eds. R. Naslain, J. Lamon, and D. Doumeingts), Woodhead Publ. Ltd., 795ā811.
Mortensen, A. and Suresh, S. (1995) Functionally graded metals and metal, ceramic composites, Part 1 Processing, International Materials Reviews, 40 (6), 239ā65.
Hirai, T. (1996) Functional Gradient Materials in Processing of Ceramics, Part 2, (ed. R.J. Brook), VCH Verlagsgesellschaft, Weinheim, 17B, 293ā341.
Hirai, T. (1996) Functional Gradient Materials in Materials Science and Technology, (eds. R. W. Cahn, P. Haasen, and E.J. Kramer), VCH Verlagsgesellschaft, Weinheim, 17B, 293ā341.
Neubrand, A. and Rƶdel, J. (1997) Gradient Materials, An Overview of a Novel Concept, Zeitschrift fĆ¼r Metallkunde, 88 (5), 358ā71.
Rabin, B.H. and Heaps, RJ. (1993) Powder processing of Ni-Al2O3 FGM, in Functionally Gradient Materials, Ceramic Transactions, Am. Ceram. Soc., 173ā80.
Watanabe, R. and Kawasaki, A. (1991) Mechanics and mechanism of damage, in Composites and Multi-Materials, (ed. D. Baptiste), Mechanical Engineering Publications Ltd., London, 285.
Kawasaki, A. et al. (1990) Fabrication of sintered functionally gradient material by powder spray forming process, Journal of Japanese Society for Powders and Powder Metallurgy, 37, 922ā28.
Tamura, M. (1995) Scale up of FGM processing by powder metallurgy (private communication).
Scherer, G.W. (1987) Sintering with rigid inclusions, J Am. Ceram. Soc., 70, 719ā25.
Ilschner, B. (1996) Special contribution to this book.
Miller, D.P., Lannutti, J.J., and Yanecy, R.N. (1992) Functionally gradient NiAl/Al2O3 structures in Ceram. Eng. Sci. Proc- 16th Ann. Conf. On Composites and Advanced Ceramic Materials, (ed. M. Mendelson), American Ceramic Society, Westerville, 13, 365ā73.
Miller, D.P., Lannutti, J.J., and Nƶbe, R.D. (1993) Fabrication and properties of functionally graded NiAl/Al2O3 composites, J. Materials Research, 8(8), 2004ā13.
Lannutti, J.J. (1994) Functionally graded materials, properties, potential and design guidelines, Composites Engineering, 4B(1), 81ā94.
Delfosse, D. (1990) PhD. thesis No.868, EPF Lausanne.
Joensson, M. and Kieback, M. (1994) Highly porous sintered parts with a pore size gradients made by centrifugal powder metallurgy, in Proc. of The Third Intāl, Symp. on Structural and Functional Gradient Materials, (eds. B. Ilschner and N. Cherradi), Presses Polytechniques et Universitaires Romandes, Lausanne, 33ā39.
Joensson, M., Birth, U., and Kieback, M. (1997) Gradient components with a high Melting point difference, in Proc. of The Fourth Intāl Symp. on FGMā96, (eds. I. Shiota and Y. Miyamoto), Elsevier Science B.V., Amsterdam, 167ā72.
Hong, C-W., MĆ¼ller, F., and Greil, P. (1997) Fabrication of pore-gradient membranes via centrifugal casting, in Proc. of The Fourth Intāl Symp. on FGMā96, (eds. I. Shiota and Y. Miyamoto), Elsevier Science B.V., Amsterdam, 173ā78.
Hong, C-W. (1997) Computer aided process design for forming of pore-gradient membranes, in Proc. of The Fourth Intāl Symp. on FGMā96, (eds. I. Shiota and Y. Miyamoto), Elsevier Science B.V., Amsterdam, 29ā34.
Marple, B.R. and Tuffe, S. (1997) Graded casting for producing smoothly varying gradients in materials, in Proc. of The Fourth Intāl Symp. on FGMā96, (eds. I. Shiota and Y. Miyamoto), Elsevier Science B.V., Amsterdam, 159ā66.
Marple, B.R. and Boulanger, J. (1996) Slip casting process and apparatus for producing graded materials, U.S. Patent No.5, 498, 383.
Tuffe, S. and Marple, B.R. (1995) Graded casting, process control for producing tailored profiles, J. Am. Ceram. Soc., 78(12), 3297ā303.
Chu, J. et al. (1993) Slip casting of continuous functionally gradient material, J. Ceram. Soc. Jpn., 101(7), 818ā20.
Marple, B.R. and Green, D.J. (1989) Mullite/alumina particulate composites by infiltration processing, J. Am. Ceram. Soc., 72(11), 2043ā48.
Lange, F.F. and Hirlinger, M.M. (1984) Hindrance of grain growth in alumina by zirconia Inclusions, J. Am. Ceram. Soc., 67(3), 164ā68.
Marple, B.R. and Green, D.J. (1993) Graded compositions and microstructures by infiltration processing, J. Mater. Sci., 28, 4637ā43.
Steinlage, G.A. et al. (1996) Centrifugal slip casting of components, Bull. Am. Ceram. Soc., 75, 93ā94.
Kude, Y. and Sohda, Y. (1997) Thermal management of carbon-carbon composites by functionally graded fiber arrangement technique, in Proc. of The Fourth Intāl. Symp. on FGMā96, (eds. I. Shiota and Y. Miyamoto), Elsevier Science B.V., Amsterdam, 239ā44.
Takemuma, M. et al. (1990) Mechanical and thermal properties of FGM fabricated by thin sheet lamination method, in Proc. of the First Intāl. Symp. on FGMā90, (eds. M. Yamanouchi, M. Koizumi, T. Hirai, and I. Shiota), The Society of Non-traditional Technology, Tokyo, 97ā100.
Watanabe, R. (1995) Powder processing of functionally gradient materials, MRS Bulletin, 20(1), 32ā34.
Watanabe, R. and Kawasaki, A. (1991) Design, fabrication and evaluation of functionally gradient material for high temperature use, in Mechanics and Mechanisms of Damage in Composites and Multi-Materials, (ed. D. Baptiste), Mechanical Engineering Publications Ltd., London, 285ā299.
Kawasaki, A, Li, J.F., and Matsubara, T. (1994) Fabrication of thermal barrier type of SiC-AlN/Mo FGM by hot isostatic pressing and their thermomechanical performance, in Proc. of the Third Intāl. Symp. on Structural and Functional Gradient Materials, (eds. B. Ilschner and N. Cherradi), Presses Polytechniques et Universitaires Romandes, Lausanne, 433ā439.
Cherradi, N., Moeckli, P., and Dollmeier, K. (1994) residual stress in CrNi/ZrO2 graded materials numerical modelling and X-ray measurements, in Proc. of the Third Intāl. Symp. on Structural and Functional Gradient Materials, (eds. B. Ilschner and N. Cherradi), Presses Polytechniques et Universitaires Romandes, Lausanne, 253ā258.
Cherradi, N., Desmonts, N., and Kawasaki, A. (1994) WC-Co graded materials, heat flux measurements and estimation, in Proc. of the Third Intāl. Symp. on Structural and Functional Gradient Materials, (eds. B. Ilschner and N. Cherradi), Presses Polytechniques et Universitaires Romandes, Lausanne, 581ā586.
Takemura, M. et al. (1990) Mechanical and thermal properties of FGM fabricated by thin sheet lamination method, in Proc. of The First International Symposium on FGMā90, Sendai (eds. M. Yamanouchi, M. Koizumi, T. Hirai, and I. Shiota), Functionally Gradient Materials Forum, 97ā100.
Yuan, R.Z. et al. (1993) Design and fabrication of a MgO/Ni functionally gradient material, J. Materials Synthesis & Processing, 1, 171ā179.
Zhang, L.M. et al. (1994) Preparation of TiC/Ni3Al FGMs, sintering and structure, in Proc. of the Third Intāl Symp. on Structural and Functional Gradient Materials, (eds. B. Ilschner and N. Cherradi), Presses Polytechniques et Universitaires Romandes, Lausanne, 59ā64.
Yuki, M. et al. (1990) Temperature gradient sintering of PSZ/Mo functionally gradient material by laser beam heating, in Proc. of The First Intāl. Symp. on FGMā90, Sendai (eds. M. Yamanouchi, M. Koizumi, T. Hirai, and I. Shiota), Functionally Gradient Materials Forum, 203ā208.
Willert-Porrada, M. (1994) Microwave processing of metalorganics to form powders, compacts, and functional gradient materials, MRS Bulletin, 18 (11) 51ā57.
Kimura, H. and Satoh, T. (1997) Residual stress control of functionally graded materials via pulsed electric discharge consolidation with temperature gradient control, in Proc. of the Fourth Intāl. Symp. on FGMā96, (eds. I. Shiota and Y. Miyamoto), Elsevier Science B.V., Amsterdam, 355ā60.
Tokita, M. (1997) Mechanisms of spark plasma sintering, private communication.
Omori, M. et al.. (1994) Preparation and properties of ZrO2(3Y) functionally gradient material, in Proc. of The Third Intāl Symp. on Structural and Functional Gradient Materials, (eds. B. Ilschner and N. Cherradi), Presses Polytechniques et Universitaires Romandes, Lausanne, 71ā76.
Omori, M. et al.. (1994) Functionally gradient materials from Al and polyimide, in Proc. of The Third Intāl Symp. on Structural and Functional Gradient Materials, (eds. B. Ilschner and N. Cherradi), Presses Polytechniques et Universitaires Romandes, Lausanne, 667ā672.
Bouvard, D. and Lange, E.F. (1991) Relation between percolation and particle coordination in binary powder mixtures, Acta Materialia, 39, 3083ā90.
Lin, C.Y., McShane, H.B., and Rawlings, R.D. (1994) Structure and properties of functionally gradient aluminium alloy 2124/SiC components, J. Materials Science and Technology, 10, 659ā664.
Lin, C.Y., McShane, H.B., and Rawlings, R.D. (1994) Fracture behavior of silicon carbide/aluminum-2124 alloy functionally graded materials, in Proc. of The Third Intāl Symp. on Structural and Functional Gradient Materials, (eds. B. Ilschner and N. Cherradi), Presses Polytechniques et Universitaires Romandes, Lausanne, 327ā332.
Bishop, A. et al.. (1993) A functionally gradient material produced by a powder metallurgical process, J. Materials Science Letters, 12, 1516ā1518.
Lee, J.S., Kaysser, W.A, and Petzow, G. (1985) Microstructural changes in W-Cu and W-Cu-Ni compacts during heating up for liquid phase sintering, in modern developments, in Powder Metallurgy, (eds. E.N. Aqua and CM. Whitman), MPIF-APMI, Princeton, NJ, 15, 489ā506.
Uchino, K., et al. (1996) Study on the composition graded cemented carbides/steel composite by spark plasma sintering, Journal of the Society of Powder Technology Japan, 43(4), 472ā477.
Ikegaya, A, et al. (1997) Study on the composition graded cemented carbide/steel by spark plasma sintering, in Proc. of The Fourth Intāl. Symp. on FGMā96, (eds. I. Shiota and Y. Miyamoto), Elsevier Science B.V., Amsterdam, 361ā66.
Kang, S.J.L. et al. (1984) Elimination of pores during grain growth in the presence of a liquid phase, Powder Metallurgy, 27, 97ā100.
Kang, S.J.L. et al. (1985) Growth of Mo grains around A12O3 particles during liquid phase sintering. Acta Materialia, 33, 1919ā26.
Kang, S.J.L. et al. (1985) Liquid phase sintering of Mo-Ni alloys for elimination of isolated pores in modern developments, in Powder Metallurgy, (eds. E.N. Aqua and C.M. Whitman), MPIF-APMI, Princeton, NJ, 15, 477ā88.
Kaysser, W.A. (1992) Sintern mit ZusƤtzen (Sintering with Additives) Monography in Materialkundlich-Technische Reihe Vol.11, GebrĆ¼der Borntraeger, Stuttgart, 206ā208.
Kaysser, W.A, Schneider, G., and Petzow, G. (1984) Influence of metallographic preparation on the analysis of large pores in liquid phase sintered Fe-30Cu, Practical Metallography, 21, 13ā18.
Richter, V. (1994) Fabrication and properties of gradient hard metals, in Proc. of The Third Intāl. Symp. on Structural and Functional Gradient Materials, (eds. B. Aschner and N. Cherradi), Presses Polytechniques et Universitaires Romandes, 587ā92.
Lissovsky, W. (1991) Composition and structure of cemented carbides produced by MMT process, Powder Metallurgy International, 23(3), 157ā161.
Sacks, M.D. et al. (1992) Processing of composite powders, fabrication of ceramics and composites by viscous sintering and transient viscous sintering, in Chemical Processing of Advanced Materials (eds. L.L. Hench and J.K. West), Willey, New York, 557ā575.
Bartsch, M. et al. (1999) FGM-oxidation protection systems for non-oxide ceramics, In Functionally Graded Materials 1998, ed.W.A. Kaysser, Materials Science Forum, vols. 308ā311, Trans Tech Publications Ltd, ZĆ¼rich, 49ā54.
Ashby, M.F. (1987) Hot isostatic pressing diagrams, HIP487, Cambridge University, Engineering Department, Cambridge, UK.
Helle, A.S., Easterling, K.E., and Ashby, M.F. (1985) Hot isostatic pressing diagrams, new developments, Acta Metallurgica, 33(12), 2163ā2174.
Barthel, K., Cherradi, N., and Ilschner, B. (1994) P/M preparation of intermetallic NiAl compounds with graded addition of Cr, in Proc. of The Third Intāl. Symp. on Structural and Functional Gradient Materials, (eds. B. Ilschner and N. Cherradi), Presses Polytechniques et Universitaires Romandes, 47ā52.
Zhang, L.M. et al. (1994) Preparation of TiC/Ni3Al FGMs, sintering and structure, in Proc. of The Third Intāl. Symp. on Structural and Functional Gradient Materials, (eds. B. Ilschner and N. Cherradi), 60ā64.
Rƶssler, J. and Tƶnnes, C. (1994) Processing of TiAl components with gradient microstructure, in Proc. of The Third Intāl. Symp. on Structural and Functional Gradient Materials, (eds. B. Ilschner and N. Cherradi), 41ā46.
Takahashi, M. et al. (1993) Fabrication of tungsten/copper graded material, in Proc. 13 th International Plansee Seminar, Vol.4 (1993) 17ā28.
Willert-Porrada, M. and Vodegel, S. (1992) Process for sintering low dielectric loss materials by microwaves, in German Patent P 42249774, 0.
Willert-Porrada, M. (1994) Microwave processing of metalorganics to form powders, compacts, and functional gradient materials, MRS Bulletin, 18(11), 51ā57.
Willert-Porrada, M, Gerdes, T, and Bordiert, R. (1994) Application of microwave processing to preparation of ceramic and metal-ceramic FGM, in Proc. of The Third Intāl. Symp. on Structural and Functional Gradient Materials, (eds. B. Ilschner and N. Cherradi), Presses Polytechniques et Universitaires Romandes, 16ā20.
Merzhanov, A.G. (1990) Self-propagating high-temperature synthesis, twenty years of search and findings, in Combustion and Plasma Synthesis of High Temperature Materials, (eds. Z.A. Munir and J.B. Holt), VCH-Publishing Company, Weinheim-New York, 1ā53.
Munir, Z.A. (1988) Synthesis of high temperature materials by self-propagating combustion methods, Ceramic Bulletin, 67, 342ā349.
Merzhanov, A.G. and Pityulin, A.N. (1994) Self-propagating high-temperature synthesis in the production of functionally gradient material, in Proc. of The Third Intāl. Symp. on Structural and Functional Gradient Materials, (eds. B. Ilschner and N. Cherradi), Presses Polytechniques et Universitaires Romandes, 87ā94.
Miyamoto, Y., Koizumi, M., and Yamada, O. (1984) High pressure self-combustion sintering for ceramics, J. Am. Ceram. Soc., 67, 224ā25.
Sata, N. et al. (1990) Research and development of functionally gradient materials by using an SHS process, in Proc. 1 st US-Japanese Workshop on Combustion Synthesis 1990, 139ā45.
Sata, N. and Ikeuchi, J. (1990) Simultaneous synthesis and forming of Ti-B system by self-propagating reaction, J. Ceram. Soc. Japan, 95, 243ā47.
Miyamoto, Y. et al. (1990) Processing study for TiB2-Ni FGM by gas-pressure combustion sintering, in Proc. of The First Intl. Symp. on FGMā90, Sendai (eds. M. Yamanouchi, M. Koizumi, T. Hirai, and I. Shiota), Functionally Gradient Materials Forum, 169ā73.
Miyamoto, Y. et al. (1990) Gas-pressure combustion sintering of TiC-Ni FGM, in Proceedings The First International Symposium FGM, (eds. M. Yamanouchi, M. Koizumi, T. Hirai, and I. Shiota), 257ā62.
Pityulin, A.N., Bogatov, Yu.V., and Rogachev, A.S. (1992) Gradient hard alloys, International Journal of Self-Propagating High-Temperature Synthesis, 1, 111ā118.
Niedzialek, S.E. and Stangle, G.C. (1993) Combustion-synthesized functionally gradient refractory materials. J. Mater. Res., 8, 2026ā2034.
Tanihata, K. et al. (1993) Fabrication of Cr3C2/Ni functionally gradient materials by gas-pressure combustion sintering, Ceramic Transactions, 34, Functionally Gradient Materials, Am. Ceram. Soc., 361ā368.
Ge, C.C., Wang, Z.X., and Cao, W.B. (1996) Thermodynamic calculation and processing of TiB2-Cu FGM, in Proc. of The Fourth Intāl Symp. on FGMā96 (eds. I. Shiota and Y. Miyamoto), Elsevier Science B.V., Amsterdam, 301ā306.
Sata, N. et al. (1990) Fabrication of a functionally gradient material by using a self-propagating reaction process, in Combustion and Plasma Synthesis of high Temperature Materials, (eds. Z.A. Munir and J.B. Holt), VCH-Publishing Company, Weinheim-New York, 195ā203.
Matsuzaki, Y. et al. (1990) Fabrication of (MoSi2-SiC)/TiAl functionally gradient materials by gas-pressure combustion sintering process, in Proc. of The First Intāl Symp. on FGMā90, Sendai (eds. M. Yamanouchi, M. Koizumi, T. Hirai, and I. Shiota), Functionally Gradient Materials Forum, 263ā268.
Lai, W. et al. (1996) Formation of functionally-graded materials through centrifugally-assisted combustion synthesis, in Proc. of The Fourth Intāl. Symp. on FGMā96 (eds. I. Shiota and Y. Miyamoto), Elsevier Science B.V., Amsterdam, 275ā281.
Levashov, E.A. et al. (1996) SHS-a new technological approach for creation of novel multilayered diamond-containing materials with graded structure, in Proc. of The Fourth Intāl. Symp. on FGMā96 (eds. I. Shiota and Y. Miyamoto), Elsevier Science B.V., Amsterdam, 283ā288.
Ohyanagi, M. et al. (1996) Graded dispersion of diamond in TiB2-based cermet by SHS/dynamic pseudo isostatic compaction, in Proc. of The Fourth Intāl. Symp. on FGMā96 (eds. I. Shiota and Y. Miyamoto), Elsevier Science B.V., Amsterdam, 289ā294.
Chiba, a. et al. (1992) Underwater-shock consolidation of difficult-to-consolidate powder in shock wave and high-strain-rate phenomena, in Materials, Marcel Decker, Inc., 415.
Chiba, a. et al. (1994) Fabrication of functionally gradient materials powder consolidation technique using underwater-shock pressure, in Proc. of The Third Intāl. Symp. on Structural and Functional Gradient Materials, (eds. B. Ilschner and N. Cherradi), Presses Polytechniques et Universitaires Romandes, 21ā26.
Schubert, E. et al. (1999) Laser beam cladding, a flexible tool for local surface treatment and regeneration, J. Thermal Spray Technology, 7. 459ā467.
Jasim, K.M., Rawlings, R.D., and West, D.R.F. (1993) Metal-ceramic functionally gradient material produced by laser processing, J. Material Science, 28, 2820ā2826.
ThĆ¼mmler, F. and Oberacker, R. (1993) An introduction to powder metallurgy, in The Institute of Materials Science on Powder Metallurgy, (eds. I. Jenkins and J.V. Wood), The Institute of Metals, London, 177ā180.
Mathuar, P., Apelian, D., and Lawley, A. (1991) Fundamentals of spray deposition via Osprey processing, Powder Metallurgy, 34, 109ā111.
Lutz, E.H. (1994) Microstructure and properties of plasma ceramics, Journal of the American Ceramic Society, 77(5), 1274ā1280.
Sampath, S. et al. (1995) Thermal spray processing of FGMs, MRS Bulletin, 20(1), 27ā31.
Mendelson, M.I. (1997) Manufacturing of plasma sprayed graded materials, presented at 21st Annual Cocoa Beach Conference & Exposition on Composites, Advanced Materials and Structures, Cocoa Beach, FL.
Sickinger, A. and Muehlburger, E. (1992) Advanced low-pressure plasma application in powder metallurgy, Powder Metallurgy International, 24, 91.
Shinohara, Y. et al. (1993) Thermal stability of plasma sprayed Ni-Cr-Al-Y/PSZ FGM in uniform and in graded temperature fields, in Ceramic Transactions, Vol. 34, Proc. of The Second Intāl. Symp. on FGMā92, (eds. J.B. Holt, M. Koizumi, T. Hirai, and Z.A. Munir), American Ceramic Society, Westerville, OH, 255ā262.
Fukushima, T., Kuroda, S., and Kitahara, S. (1990) Gradient coatings formed by plasma twin torches and their properties, in Proc. of The First Intāl Symp. on FGMā90, Sendai, (eds. M. Yamanouchi, M. Koizumi, T. Hirai, and I. Shiota), Functionally Gradient Materials Forum, The Society of Non-Traditional Technology, Tokyo, 145ā150.
Shimoda, N. et al. (1990) Production of functionally gradient materials by applying low pressure plasma spraying, in Proc. of The First Intāl Symp. on FGMā90, Sendai, 151ā156.
Hamatani, H. et al. (1993) Microstructure of plasma sprayed functionally gradient materials, in Ceramic Transactions, Vol.34, Proc. of The Second Intāl. Symp. on FGMā92, (eds. J.B. Holt, M. Koizumi, T. Hirai, and Z.A. Munir), American Ceramic Society, Westerville, OH, 385ā392.
Steffens, H.-D., Dvorak, M., and Wewel, M. (1990) Plasma sprayed functionally gradient materials ā processing and applications, in Ceramic Transactions, Vol.34, Proc. of The Second Intāl. Symp. on FGMā92, 139ā143.
Schulz, U. et al. (1995) Processing and behavior of chemically graded EB-PVD MCrAlY bond coats, in Proc. of Intāl. Symp. on FGMā94, (eds. B. Ilschner and N. Cherradi), Presses Polytechniques et Universitaires Romandes, Lausanne, 441ā446.
Fritscher, K. and Schulz, U. (1993) Burner-rig performance of density-graded EB-PVD processed thermal barrier coatings, in Ceramic Coatings, (ed. K. Kokini), ASME-MD-Vol.44, 1ā8.
Movchan, B.A. (1996) EB-PVD technology in the gas turbine industry, present and future, Journal of Metals, 11, 40ā45.
Schulz, U. et al. (1997) Graded design of EB-PVD thermal barrier coating systems, AGARD 85th Structures and Materials Panel Meeting, Workshop 3, Thermal Barrier Coatings, Aalborg, Denmark.
Sonoda, T. and Kato, M. (1997) Coating of Ti-6A1ā4V Alloy substrate with Ti/N compositional gradation by reactive DC sputtering, Materials Research Bulletin, 32, 899ā905.
Govindarajan, S. et al. (1996) On the possibility of tailoring a compositional gradient in thin films sputtered from a MoSi2 + SiC composite target, Surface and Coatings Technology, 87/88, 33ā40.
Leyens, C., Peters M., and Kaysser, W.A. (1996) Oxidation behavior of near-alpha titanium alloys and their protection by coatings, in Titaniumā95, Science and Technology, (eds. P.A. Blenkinsop, W.J. Evans, and H.M. Flower), The Institute of Materials, London, 1935ā1942.
Leyens, C., Peters, M., and Kaysser, W.A. (1997) Oxidation and protection of near-alpha titainium alloys, Materials Science Forum, 251/254, 769ā776.
Leyens, C. et al. (1996) Influence of intermetallic Ti-Al coatings on the fatigue properties of timetal 1100, Scripta Materialia, 36, 1309ā1314
Hirai, T. (1995) CVD-Processing, MRS-Bulletin, 20(1), 45ā47.
Sasaki, M. et al. (1989) Design of SiC/C functionally gradient material and its preparation by chemical vapor deposition, J. Ceram. Soc. Jpn. Inter. Ed., 97, 530ā534.
Kowbel, W. (1988) Graded-composited ZrC-BN coating for the thermal protection of carbon-carbon composites, in Proceedings Third International Symposium of Ceramic Materials and Components for Engines, (ed. V.J. Tennery), The American Ceramic Society, Westerville, 290ā308.
Kowbel, W. (1993) The Mechanism of oxidation protection of C/C composites coated with graded-codeposited carbides, in Proc. of The Second Intāl. Symp. on FGMā92, (eds. J.B. Holt, M. Koizumi, T. Hirai, and Z.A. Munir), American Ceramic Society Transactions 34, The American Ceramic Society, Westerville, 237ā244.
Kurihara, K., Sasaki, K., and Kawarada, M. (1990) Adhesion improvement of diamond films, in Proc. of The First Intāl. Symp. on FGMā90, Sendai, (eds. M. Yamanouchi, M. Koizumi, T. Hirai, and I. Shiota) Functionally Gradient Materials Forum, The Society of Non-Traditional Technology, Tokyo, 65ā69.
Yamamoto, O. et al. (1993) Preparation of carbon material with SiC-concentration gradients by silicon impregnation, J. European Ceramic Society, 12, 435ā440.
Duvall, D.S., Owczarski, W.A., and Paulonis, D.F. (1974) TLP bonding, a new method for joining heat resistant alloys, Welding Journal, 53, 203ā214.
Locatelli, M.R. et al. (1994) Transient liquid phase bonding of alumina ceramics via microdesigned Ni-based interlayers, International Ceramic Monographs, 1, [89], 203ā208.
Ilschner, B. (1991) Gradient materials by powder metallurgy and by galvanoforming, in Ceramic Transactions Vol.34, Proc. of The Second Intāl. Symp. on Functionally Gradient Materials, (eds. J.B. Holt, M. Koizumi, T. Hirai, and Z.A. Munir), American Ceramic Society, Westerville, 101ā106.
Barmak, K. et al. (1996) Processing and properties of electrodeposited functionally graded composite coatings of Ni-Al-Al2O3, in Proc. of The Fourth Intāl. Symp. on FGMā96, (eds. I. Shiota and Y. Miyamoto), Elsevier Science B.V., Amsterdam, 227ā232.
Takeuchi, H., Tsunekawa, Y., and Okumiyama, M. (1997) Formation of compositionally graded Ni-P deposits containing SiC particles by jet electroplating, Materials Transactions JIM, 38(1), 43ā48.
Sarkar, P., Huang, X., and Nicholson, P.S. (1992) Structural ceramic microlaminates by electrophoretic deposition, Journal of the American Ceramic Society, 75, 2907ā2909.
Sarkar, P., Huang, X., and Nicholson, P.S. (1993) Electrophoretic deposition and its use to synthesize YSZ/A12O3 microlaminate ceramic/ceramic composites, Ceramic Engineering & Science Proceedings, 14, 707ā726.
Nicholson, P.S., Sarkar, P., and Huang, X. (1993) Potentially strong and tough ZrO2-based composites 1300Ā°C by electrophoretic deposition, in Science and Technology of Zirconia V, (eds. S.P.S. Badwal, M.J. Bannistar, and R.H.J. Hannik), Technomic Publishing Company Inc., Lancaster, 503ā516.
Whitehead, M., Sarkar, P., and Nicholson, P.S. (1994) Micro-laminate ceramic/ceramic composite (YPSZ/A12O3) by electrophoretic deposition, Ceramic Engineering and Science Proceedings, 15, 1019ā1027.
Prakash, O., Sarkar, P., and Nicholson, P.S. (1995) Structure and fracture behavior of t-ZrO2/Al2O3 lamellar composites, Fatigue and Fracture of Engineering Materials Structures, 18(7/8), 897ā904.
Sarkar, P., Huang, X., and Nicholson, P.S. (1993) Zirconia/alumina functionally gradient composites by electrophoretic deposition techniques, Journal of the American Ceramic Society, 76, 1055ā1056.
Sarkar, P. and Nicholson, P.S. (1996) Electrophoretic deposition (EPD), mechanisms, kinetics, and application to ceramics, Journal of the American Ceramic Society, 79, 1987ā2002.
Katoh, M. and Igarashi, T. (1997) Thermoionic properties and thermal stability of emitter with (0001) oriented rhenium layer and graded structure, in Proc. of the Fourth Intāl. Symp. on FGMā96, (eds. I. Shiota and Y. Miyamoto), Elsevier Science B.V., Amsterdam, 655ā659.
Kitayama, M., Powers, J.D., and Glaeser, A.M. (1996) Novel routes to functionally graded ceramics via atmosphere-induced dopant valence gradients, in Proc. of the Fourth Intāl. Symp. on FGMā96, 325ā330.
Agari, Y. et al. (1997) Preparation and properties of PVC/polymethacrylate graded blends by dissolution-diffusion method, in Proc. of the Fourth Intāl. Symp. on FGMā96, 761ā766.
Low, I.M. et al. (1997) Characteristics of epoxy-modified zirconium phosphate materials produced by an infiltration process, in Proc. of the Fourth Intāl. Symp. on FGMā96, 755ā759.
Low, I.M., Skala, R.D., and Mohazzab, G. (1994) Mechanical and fracture properties of epoxy-modified YBaCuO(123) superconductors, J. Materials Science Letters, 13, 1340ā1342.
Low, I.M., Wang, H., and Skala, R.D. (1995) Epoxy-modified Bi(Pb)SrCaCuO superconductors with improved mechanical properties, J. Materials Science Letters, 14, 384ā386.
Gasik, M. (1994) Processing and characterization of WC-Co functional gradient materials, in Proc. of The Third Intāl. Symp. on Structural and Functional Gradient Materials, (eds. B. Ilschner and N. Cherradi), Presses polytechniques et universitaires romandes, 575ā576.
Fuji, K., Nakano, J., and Shindo, M. (1994) Evaluation of characteristic properties of a newly developed graphite material with a SiC/C composition gradient, in Proc. of The Third Intāl. Symp. on Structural and Functional Gradient Materials, 541ā547.
Miyamoto, Y. (1990) New ceramic processing approaches using combustion synthesis under gas pressure, Am. Ceram. Soc. Bull., 69(4), 686ā90.
Kawasaki, A. and Watanabe, R. (1990) The occurrence of a flexural vibration mode in a PZT piezoelectric material by temperature gradient sintering (in Japanese), J. Japanese Society of Powder Metallurgy, 37, 287ā291.
Willert-Porrada, M. (1993) Microwave processing of metalorganics to form powders, compacts, and functional gradient materials, MRS Bulletin, 18(11), 51ā57.
Willert-Porrada, M., Gerdes, T., and Borchert, R. (1994) Application of microwave processing to preparation of ceramic and metal-ceramic FGM, in Proc. of The Third Intāl. Symp. on Structural and Functional Gradient Materials, (eds. B. Ilschner and N. Cherradi), Presses polytechniques et universitaires romandes, 16ā20.
Neubrand, A., Jedanzik, R., and Rƶdel, J. (1997) Functionally graded materials by electrochemical modification of porous preforms, in Proc. of The Fourth Intāl. Symp. on FGMā96, (eds. I. Shiota and Y. Miyamoto), Elsevier Science B.V., Amsterdam, 233ā238.
Watanabe, Y., Nakamura, Y., and Fukui, Y. (1997) Fabrication of magnetic functionally graded material by martensitic transformation technique, in Proc. of The Fourth Intāl. Symp. on FGMā96, 713ā716.
Chul, S.-C. and German, R.M. (1991) Gravitational limit of particle volume fraction in liquid phase sintering, Met. Trans. A, 22A, 786ā791.
Kipphut, C.M. et al. (1988) Gravity and configurational energy induced microstructural changes in liquid phase sintering, Met. Trans. A, 19A, 1905ā1913.
Fukui, Y. and Nakanishi, K. (1991) Fundamental investigation of functionally gradient material manufacturing system using centrifugal force, Japanese Society of Metals Engineering, International journal Series III, 34, 144ā148.
Fukui, Y., Yamaka, N., and Enokida, Y. (1997) Bending strength of an Al-Al3Ni functionally graded material, Composites Part B, 28B, 37ā43.
Fukui, Y., Takashima, K., and Ponton, C.B. (1994) Measurement of Youngās modulus and internal friction of an in situ Al-Al3Ni functionally gradient material, J. Materials. Science., 29, 2282ā2288.
Ueltzen, M. et al. (1997) The Growth of functionally graded crystals by Verneuilās technique, in Proc. of The Fourth Intāl. Symp. on FGMā96, (eds. I. Shiota and Y. Miyamoto), Elsevier Science B.V., Amsterdam, 331ā336.
Ueltzen, M. (1993) The Verneuil flame fusion process: substances, J. Crystal Growth, 132,315ā322.
Minagawa, H. et al. (1997) Synthesis of In-Sn alloys by directional solidification in microgravity and normal gravity conditions, in Proc. of The Fourth Intāl. Symp. on FGMā96, (eds. I. Shiota and Y. Miyamoto), Elsevier Science B.V., Amsterdam, 695ā700.
Bienvenue, Y. et al. (1994) Diffusion bonding of nickel base superalloys to manufacture turbine components with a graded microstructure, in Proc. of The Third Intāl. Symp. on Structural and Functional Gradient Materials, (eds. B. Ilschner and N. Cherradi), Presses Polytechniques et Universitaires Romandes, Lausanne, 487ā494.
Larker, R. and Beckman, T. (1994) Compositional gradation between silicon nitride and superalloys using Si3N4/TiN CMC and TiN/Ni MMC layers, in Proc. of The Third Intāl. Symp. on Structural and Functional Gradient Materials, , 495ā501.
Prader, R. et al. (1994) Microstructures and mechanical properties of graded composition joints between different heat resistant steels, in Proc. of The Third Intāl. Symp. on Structural and Functional Gradient Materials, , 479ā485.
Duvall, D.S., Owczarski, W.A., and Paulonis, D.F. (1974) TLP bonding, a new method for joining heat resistant alloys, Welding Journal, 53, 203ā214.
Glaeser, A.M. (1997) The use of transient FGM interlayers for joining advanced ceramics, Composites, 28B, 71ā84.
Shalz, M.L. et al. (1993) Ceramic joining I, partial transient liquid phase bonding of alumina with Cu/Pt interlayers, Journal of Materials Science, 28(6), 1673ā1674.
Tuah-Poku, I., Dollar, M., and Massalski, T.B. (1988) A study of the transient liquid phase bonding process applied to a Ag/Cu/Ag sandwich joint, Metallurgical Transactions A, 19A, [153], 675ā686.
Shalz, M.L. et al. (1994) Ceramic joining II, partial transient liquid phase bonding of alumina via Cu/Ni/Cu multilayer interlayers, Journal of Materials Science, 29(12), 3200ā3208.
Glaeser, A.M. et al. (1993) A transient FGM interlayer based approach to joining ceramics, in Ceramic Transactions, Vol.34, Functionally Gradient Materials, (eds. J.B. Holt, M. Koizumi, T. Hirai, and Z.A. Munir), The American Ceramic Society, Westerville, OH, 341ā357.
Locatelli, M.R. et al. (1994) Transient liquid phase bonding of alumina ceramics via microdesigned Ni-based interlayers, International Ceramic Monographs, 1, [151], 203ā208.
Ceccone, G. et al. (1996) An evaluation of the partial transient liquid phase bonding of Si3N4 using Au-coated Ni-22Cr foils, Acta Materialia, 44, 657.
Kagegawa, K. and Glaeser, A.M. (1997) Transient FGM joining of silicon carbide ceramic, a feasibility study, Composites, 28B, 85ā91.
Rabin, B.H. (1990) Modified tape casting method for ceramic joining, application to joining of silicon carbide, J. of Am. Ceram. Soc., 73, 2757ā2759.
Itoh, I. et al. (1994) Insert metal of Al-Sn alloy for diffusion bonding in the atmosphere, in Proc. of The Third Intāl. Symp. on FGMā94, (eds. B. Ilschner and N. Cherradi), Presses Polytechniques et Universitaires Romandes, Lausanne, 473ā477.
Kirihara, S., Tsujimoto, T., and Tomota, Y. (1997) Development of metal/intermetallic compound functionally graded material produced by eutectic bonding method, in Proc. of The Third Intāl Symp. on FGMā96, (eds. I. Shiota and Y. Miyamoto), Elsevier Science B.V., Amsterdam, 197ā202.
Agarwala, M.K. et al. (1996) FDC, Rapid fabrication of structural components, Am. Ceram. Soc. Bull., 75(11), 60ā75.
Marcus, H.L. et al. (1995) Proceedings of the Solid Freeform Fabrication Symposium (Austin, TX, August, 1995), The University of Texas at Austin, TX.
Marcus, H.L. et al. (1994) Proceedings of the Solid Freeform Fabrication Symposium (Austin, TX, August, 1994), The University of Texas at Austin, TX.
Burns, M. (1993) Automated Fabrication, Improving Productivity In Manufacturing, PTR Prentice Hall, Englewood Cliffs, NJ.
Kochan, D. (1993) Solid Freeform Manufacturing, Advanced Rapid Prototyping, Elsevier, New York, NY.
Feygin, M. and Hsieh, B. (1991) Laminated object manufacturing (LOM), A simpler process, in Proceedings of the Solid Freeform Fabrication Symposium, (Austin, TX, August, 1991), 123, The University of Texas at Austin, TX.
Griffin, C., Daufenbach, J., and McMillin, S. (1994) Desktop manufacturing, LOM vs pressing, Am. Cer. Soc. Bull., 73[173], 109ā103.
Jacobs, P.F. (1992) Rapid Prototyping & Manufacturing, Fundamentals of Stereolithography, First Edition, Society of Manufacturing Engineers, Dearborn MI.
Griffith, M.L. (1995) Stereolithography of ceramics, Ph.D. dissertation, Department Materials Science and Engineering, The University of Michigan, Ann Arbor, MI.
Deckard, C. and Beaman, J. (1987) Recent advances in selective laser sintering, in Proceedings of the Fourteenth Conference on Production Research and Technology, 447ā452, University of Michigan, MI.
Vail, N.K., Barlow, J.W., and Marcus, H.L. (1993) SiC preforms for metal infiltration by selective laser sintering of polymer encapsulated powders, in Proceedings of the SFF Symposium, 204, University of Texas, Austin, TX.
Sachs, E.M. et al. (1992) Three-dimensional printing, rapid tooling and prototypes directly from a CAD model, J. Eng. Ind., 114, 481ā488.
Sachs, E. et al. (1992) CAD-casting, The direct fabrication of ceramic shells and cores by three dimensional printing, Man. Rev., 5[167], 117ā126.
Yoo, J. et al. (1993) Structural ceramic components by 3D printing, in Proceedings of the SFF Symposium, 40ā50, Univ. of Texas, TX.
Cima, M.J. et al. (1995) Structural ceramic components by 3D printing, in Proceedings of the SFF Symposium, 479ā488, Univ. of Texas, TX.
Michaels, S., Sachs, E.M., and Cima, M.J. (1992) Metal parts generation by three dimensional printing, in Proceedings of the SFF Symposium, 244ā250, Univ. of Texas, TX.
Cima, M.J. et al. (1994) Computer-derived microstructures by 3D printing bio and structural materials, in Proceedings of the SFF Symposium, 181ā190, University of Texas, TX.
Wales, R. and Walters, B. (1991) Fast, precise, safe prototypes with FDM, in Proceedings of the SFF Symposium, 115, University of Texas, Austin, TX.
Agarwala, M.K. et al. (1995) Structural ceramics by fused deposition of ceramics, in Proceedings of the SFF Symposium, 1-8, University of Texas, Austin, TX.
Danforth, S.C. (1998) Rutgers University, Piscataway, New Jersey, private communication.
Hilmas, G.E. et al. (1997) Advances in the fabrication of functionally graded materials using extrusion freeform fabrication, in Proc. of The Fourth Intāl. Symp. on FGMā96, (eds. I. Shiota and Y. Miyamoto), Elsevier Science B.V., Amsterdam, 319ā324.
Hilmas, G. (1996) Innovative technique for rapidly prototyping parts of polymers, metals, ceramics, composites, and functionally graded materials, Materials Technology, 11(6), 226ā228.
Hilmas, G.E. et al. (1998) Recent developments in extrusion freeform fabrication(EFF) utilizing non-aqueous gel casting formulations, in Proc. Solid Freeform Fabrication Symposium 1996, (eds. H.L. Marcus, J.L. Beaman, J.W. Barlow, D.L. Bourell, and R.H. Crawford), University of Texas, Austin.
Borland, S.W. et al. (1995) Solid freeform fabrication of reticulated structures from biomedical polymers, Therapeutic Medial Devices by 3D Printing Research Summary, June, 1994.
Cannon, W.R. (1989) Transformation toughened ceramics for structural applications, in Structural Ceramics, Treatise on Materials Science and Technology, (ed. J.B. Wachtman), 195ā228, Academic Press, San Diego, CA.
Yoo, J. et al. (1996) Transformation-toughened ceramic multilayers with compositional gradients, J. Am. Cer. Soc., 81, 21ā32.
Wu, B.M. et al. (1995) Solid freeform fabrication of drug delivery devices, J. of Controlled Release, 40, 77ā87.
Ford, R.G. and Stangle, G.C. (1993) Compositionally gradient materials-unconventional composites, in High Temperature Ceramic Matrix Composites, Proc.6th EACM-HTCMC, Bordeaux, (eds. R. Naslain, J. Lamon, and D. Doumeingts), Woodhead Publ. Ltd., 795ā811.
Colomban, P. (1996) special contribution to this book.
Colomban, P. and Vendange, V. (1992) Sintering of alumina and mullite prepared by slow hydrolysis of alkoxides, the role of the protonic species and of pore technology, J. Non-Crystalline Solids, 147/148, 245ā250.
Colomban, P. et al. (1992) French Patent nĀ°2672283, European Patent nĀ°92400235.5, US Patent nĀ°07/830.904.
Colomban, P. (1995) Process for fabricating a ceramic matrix composite incorporating woven fibers and materials with different compositions and properties in the same composite, Materials Technology, 10(5/6), 93ā96.
Mouchon, E. and Colomban, Ph. (1996) Microwave absorbent-preparation, mechanical properties and r.f.-microwave conductivity of SiC (and/or mullite) fiber reinforced Nasicon matrix composites, J. Materials Science, 31, 323ā34.
Colomban, P. (1989) Gel technology in ceramics, glass ceramics and ceramic-ceramic composites, Ceramics International, 15, 23ā50.
Colomban, P. and Mazerolles, L. (1991) Nanocomposites in mullite ā ZrO2 and mullite ā TiO2 systems synthesized through alkoxide hydrolysis gel routes, microstructure and fractography, J. Materials Science, 26, 3503ā3510.
Nagano, T. (1996) special contribution to this book.
Nagano, T., Kato, H., and Wakai, F. (1990) Diffusion bonding of zirconia/alumina composites, J. Am. Ceram. Soc., 73(11), 3476ā3480.
Nagano, T. and Wakai, F. (1993) Fabrication of ZrO2-Al2O3 functionally gradient material by superplastic diffusion bonding, J. Materials Science, 28(21), 5793ā5799.
Author information
Authors and Affiliations
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
Ā© 1999 Springer Science+Business Media New York
About this chapter
Cite this chapter
Miyamoto, Y., Kaysser, W.A., Rabin, B.H., Kawasaki, A., Ford, R.G. (1999). Processing and Fabrication. In: Miyamoto, Y., Kaysser, W.A., Rabin, B.H., Kawasaki, A., Ford, R.G. (eds) Functionally Graded Materials. Materials Technology Series, vol 5. Springer, Boston, MA. https://doi.org/10.1007/978-1-4615-5301-4_6
Download citation
DOI: https://doi.org/10.1007/978-1-4615-5301-4_6
Publisher Name: Springer, Boston, MA
Print ISBN: 978-0-412-60760-8
Online ISBN: 978-1-4615-5301-4
eBook Packages: Springer Book Archive