Skip to main content

Performance Evaluation of Production Lines with Random Processing Times, Multiple Failure Modes and Finite Buffer Capacity — Part II: The Decomposition

  • Chapter
Analysis and Modeling of Manufacturing Systems

Part of the book series: International Series in Operations Research & Management Science ((ISOR,volume 60))

Abstract

The paper presents a decomposition method for the performance evaluation of production lines with exponential processing times, multiple failure modes and finite buffer capacity. The key feature of the proposed method is the capability to model machines subject to different types of failures, each one characterized by exponentially distributed time to failure and time to repair. This feature, being the method based on the approximation of the behavior of a K-machine transfer line by the behavior of K-1 two-machine lines, or building blocks, makes it possible to consider in each building block in which the original line is decomposed real failure and virtual failure modes. While real failures are directly connected with the reliability of the machines of the original line, virtual failures are introduced to model the interruption of flow that take place in the system as a result of machine disruption propagation. Simulation and numerical experiments are carried out to show the performance of the new method in comparison with existing ones. The method can be extended to the analysis of larger open systems, such as assembly/disassembly networks, and systems with loops.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 189.00
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 249.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 249.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. Buzacott J. The effect of station breakdown and random processing times on the capacity of flow lines. AIIE Transactions, 4: 308–312,1972.

    Article  Google Scholar 

  2. Choong Y.F. and Gershwin S.B. A decomposition method for the approximate evaluation of capacitated transfer lines with unreliable machines and random processing times. IIE Transactions, 19: 150–159, 1987.

    Article  Google Scholar 

  3. Dallery Y., David R. and Xie X.L. An Efficient Algorithm for Analysis of Transfer Lines With Unreliable Machines and Finite Buffer. IIE Transactions, 20(3): 280–283, 1988.

    Article  Google Scholar 

  4. Y. Dallery and S.B. Gershwin, Manufacturing Flow Line Systems: A Review of Models and Analytical Results, Queuing System Theory and Applications, Special Issue on Queuing Model of Manufacturing System, 1992, 12(1–2):3–94.

    Article  Google Scholar 

  5. Y. Dallery and H. Le Bihan, An Improved Decomposition method for the Analysis of Production Lines With Unreliable Machines and Finite Buffer. International Journal of Production Research, Vol 37(5):(1999) 1093–1117.

    Article  Google Scholar 

  6. Gershwin S.B. An Efficient Decomposition Algorithm for the Approximate Evaluation of Tandem Queueing Systems with Finite Buffers. In H.G. Perros and T. Altiok, editors, Queueing Network with Blocking, pages 127–146, North-Holland, Amsterdam, 1989.

    Google Scholar 

  7. Gershwin S.B. Manufacturing Systems Engineering. PTR Prentice Hall, Inc., New Jersey, 1994.

    Google Scholar 

  8. S.B. Gershwin, N. Maggio, A. Matta, T. Tolio and L. Werner, Analysis of Loop Networks by Decomposition, Proceedings of the Third Aegean International Conference on “Design and Analysis of Manufacturing Systems”, Tinos Island, Greece, May 19–22, 2001.

    Google Scholar 

  9. Hong Y., Glassey CR. and Seong D. The Analysis of a Production Line with Unreliable Machines and Random Processing Times. IIE Transaction, 24(1): 77–83, 1993.

    Article  Google Scholar 

  10. H. Le Bihan and Y Dallery, A Robust Decomposition Method for the Analysis of Production Lines with Unreliable Machines and Finite Buffer. Annals of Operations Research special issue on Performance Evaluation of Production Lines, 93:(2000) 265–297.

    Google Scholar 

  11. Levantesi R., Matta A. and Tolio T. Exponential Two-Machine Lines with Multiple Failure Modes and Finite Buffer Capacity. Second International Aegean Conference on the “Analysis and Modeling of Manufacturing Systems”, Tinos Island, Greece, May 1999.

    Google Scholar 

  12. Levantesi R., Matta A. and Tolio T. A Decomposition Method for the Perfomance Evaluation of Production Lines with Random Processing Times, Multiple Failure Modes and Finite Buffer Capacity. Second International Aegean Conference on the “Analysis and Modeling of Manufacturing Systems”, Tinos Island, Greece, May 1999.

    Google Scholar 

  13. R. Levantesi, A. Matta and T. Tolio, Performance Evaluation of Assembly-Disassembly Networks with Multiple Failure Modes and Finite Buffer Capacity, Proceedings of the 50th International Conference On Production Reserarch, Bangok, Thailand, August 3–5, 2000.

    Google Scholar 

  14. R. Levantesi, Analysis of multiple loop assembly/disassembly networks, Phd Thesis, Politecnico di Milano, Milano, Italy, 2002.

    Google Scholar 

  15. Tolio T., Gershwin S.B. and Matta A., Analysis of two-machine lines with multiple failure modes, IIE Transaction, 34(1): 51–62, 2002.

    Google Scholar 

  16. Tolio T. and Matta A. A Method for Perfomance Evaluation of Automated Flow Lines. Annals of CIRP Vol. 47/1, 1998.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2003 Springer Science+Business Media New York

About this chapter

Cite this chapter

Levantesi, R., Matta, A., Tolio, T. (2003). Performance Evaluation of Production Lines with Random Processing Times, Multiple Failure Modes and Finite Buffer Capacity — Part II: The Decomposition. In: Gershwin, S.B., Dallery, Y., Papadopoulos, C.T., Smith, J.M. (eds) Analysis and Modeling of Manufacturing Systems. International Series in Operations Research & Management Science, vol 60. Springer, Boston, MA. https://doi.org/10.1007/978-1-4615-1019-2_9

Download citation

  • DOI: https://doi.org/10.1007/978-1-4615-1019-2_9

  • Publisher Name: Springer, Boston, MA

  • Print ISBN: 978-1-4613-5354-6

  • Online ISBN: 978-1-4615-1019-2

  • eBook Packages: Springer Book Archive

Publish with us

Policies and ethics