Abstract
A full-field, multi-axial computation technique is described for determining residual stresses using the hole-drilling method with DIC. The computational method exploits the large quantity of data available from full-field images to ameliorate the effect of modest deformation sensitivity of DIC measurements. It also provides uniform residual stress sensitivity in all in-plane directions and accounts for artifacts that commonly occur within experimental measurements. These artifacts include image shift, stretch and shear. The calculation method uses a large fraction of the pixels available within the measured images and requires minimal human guidance in its operation. The method is demonstrated using measurements where residual stresses are made on a microscopic scale with hole drilling done using a Focused Ion Beam – Scanning Electron Microscope (FIB-SEM). This is a very challenging application because SEM images are subject to fluctuations that can introduce large artifacts when using DIC. Several series of measurements are described to illustrate the operation and effectiveness of the proposed residual stress computation technique.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Lu J (ed) (1996) Handbook of Measurement of Residual Stresses. Chapter 2 : Hole-drilling and ring core methods. Fairmont Press, Lilburn
Schajer GS (2010) Advances in hole-drilling residual stress measurements. Exp Mech 50(2):159–168
ASTM (2008) Determining residual stresses by the hole-drilling strain-gage method. ASTM standard test method E837-08. American Society for Testing and Materials, West Conshohocken
Grant PV, Lord JD, Whitehead PS (2002) The measurement of residual stresses by the incremental hole drilling technique. Measurement good practice guide No.53. National Physical Laboratory, Teddington
Makino A, Nelson D (1994) Residual stress determination by single-axis holographic interferometry and hole drilling. Part I: theory. Exp Mech 34(1):66–78
Steinzig M, Ponslet E (2003) Residual stress measurement using the hole drilling method and laser speckle interferometry: part I. Exp Mech 27(3):43–46
Nicoletto G (1991) Moiré interferometry determination of residual stresses in the presence of gradients. Exp Mech 31(3):252–256
Wu Z, Lu J, Han B (1998) Study of residual stress distribution by a combined method of Moiré interferometry and incremental hole drilling. J Appl Mech 65(4): Part I: 837–843, Part II: 844–850
McGinnis MJ, Pessiki S, Turker H (2005) Application of three-dimensional digital image correlation to the core-drilling method. Exp Mech 45(4):359–367
Nelson DV, Makino A, Schmidt T (2006) Residual stress determination using hole drilling and 3D image correlation. Exp Mech 46(1):31–38
Lord JD, Penn D, Whitehead P (2008) The application of digital image correlation for measuring residual stress by incremental hole drilling. Appl Mech Mater 13–14:65–73
Winiarski B, Withers PJ (2010) Mapping residual stress profiles at the micron scale using FIB microhole drilling. Appl Mech Mater 24–25:267–272
Winiarski B, Withers PJ (2012) Micron-scale residual stress measurement by micro-hole drilling and digital image correlation. Exp Mech 52(4):417–428
Focht G, Schiffner K (2003) Determination of residual stresses by an optical correlative hole drilling method. Exp Mech 43(1):97–104
Baldi A, Bertolino F (2007) Sensitivity analysis of full field methods for residual stress measurement. Opt Lasers Eng 45(5):651–660
Schajer GS, Steinzig M (2005) Full-field calculation of hole-drilling residual stresses from ESPI data. Exp Mech 45(6):526–532
Winiarski B, Schajer GS, Withers PJ. Surface decoration for improving the accuracy of displacement measurements by digital image correlation in SEM. Exp Mech
Sutton MA, Li N, Joy DC, Reynolds AP, Li X (2007) Scanning electron microscopy for quantitative small and large deformation measurements. Part I: SEM imaging at magnifications from 200 to 10,000. Exp Mech 6(47):775–787
Dahlquist G, Björk Å, Anderson N (1974) Numerical methods. Prentice-Hall, Englewood Cliffs, Chapter 4
Schajer GS, Steinzig M (2010) Dual-axis hole-drilling ESPI residual stress measurements. ASME J Eng Mater Technol 132(1):71–75
Sutton MA, McNeill SR, Helm JD, Chao YJ (2000) Advances in two-dimensional and three-dimensional computer vision. In: Rastogi PK (ed) Photomechanics. Springer, Berlin/Heidelberg
Sutton MA (2008) Digital image correlation for shape and deformation measurements. In: Sharpe WN (ed) Springer handbook of experimental solid mechanics. Springer, Berlin/Heidelberg
Pan B, Xie H-M, Xu B-Q, Dai F-L (2006) Performance of sub-pixel registration algorithms in digital image correlation. Meas Sci Technol 17(6):1615–1621
Tian JW, Shaw LL, Wang YD, Yokoyama Y, Liaw PK (2009) A study of the surface severe plastic deformation behaviour of a Zr-based bulk metallic glass (BMG). Intermetallics 17(11):951–957
Acknowledgments
Author GSS was supported by a grant from the Natural Sciences and Engineering Research Council of Canada (NSERC). The measurements were made within the Stress and Damage Characterization Unit at the University of Manchester, U.K., supported by the Light Alloys Towards Environmentally Sustainable Transport (LATEST) EPSRC Portfolio Project. We are grateful to P. Liaw (the University of Tennessee, U.S.A.) and Y. Yokoyama (Himeji Institute of Technology, Japan) for provision of the sample and A. Gholinia (the University of Manchester, U.K.) for technical and scientific suggestions during the experiment.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2013 The Society for Experimental Mechanics, Inc.
About this paper
Cite this paper
Schajer, G.S., Winiarski, B., Withers, P.J. (2013). Hole-Drilling Residual Stress Measurement with Artifact Correction Using Full-Field DIC. In: Ventura, C., Crone, W., Furlong, C. (eds) Experimental and Applied Mechanics, Volume 4. Conference Proceedings of the Society for Experimental Mechanics Series. Springer, New York, NY. https://doi.org/10.1007/978-1-4614-4226-4_48
Download citation
DOI: https://doi.org/10.1007/978-1-4614-4226-4_48
Published:
Publisher Name: Springer, New York, NY
Print ISBN: 978-1-4614-4225-7
Online ISBN: 978-1-4614-4226-4
eBook Packages: EngineeringEngineering (R0)