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Hole-Drilling Residual Stress Measurement with Artifact Correction Using Full-Field DIC

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Experimental and Applied Mechanics, Volume 4

Abstract

A full-field, multi-axial computation technique is described for determining residual stresses using the hole-drilling method with DIC. The computational method exploits the large quantity of data available from full-field images to ameliorate the effect of modest deformation sensitivity of DIC measurements. It also provides uniform residual stress sensitivity in all in-plane directions and accounts for artifacts that commonly occur within experimental measurements. These artifacts include image shift, stretch and shear. The calculation method uses a large fraction of the pixels available within the measured images and requires minimal human guidance in its operation. The method is demonstrated using measurements where residual stresses are made on a microscopic scale with hole drilling done using a Focused Ion Beam – Scanning Electron Microscope (FIB-SEM). This is a very challenging application because SEM images are subject to fluctuations that can introduce large artifacts when using DIC. Several series of measurements are described to illustrate the operation and effectiveness of the proposed residual stress computation technique.

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Acknowledgments

Author GSS was supported by a grant from the Natural Sciences and Engineering Research Council of Canada (NSERC). The measurements were made within the Stress and Damage Characterization Unit at the University of Manchester, U.K., supported by the Light Alloys Towards Environmentally Sustainable Transport (LATEST) EPSRC Portfolio Project. We are grateful to P. Liaw (the University of Tennessee, U.S.A.) and Y. Yokoyama (Himeji Institute of Technology, Japan) for provision of the sample and A. Gholinia (the University of Manchester, U.K.) for technical and scientific suggestions during the experiment.

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Correspondence to G. S. Schajer .

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Schajer, G.S., Winiarski, B., Withers, P.J. (2013). Hole-Drilling Residual Stress Measurement with Artifact Correction Using Full-Field DIC. In: Ventura, C., Crone, W., Furlong, C. (eds) Experimental and Applied Mechanics, Volume 4. Conference Proceedings of the Society for Experimental Mechanics Series. Springer, New York, NY. https://doi.org/10.1007/978-1-4614-4226-4_48

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  • DOI: https://doi.org/10.1007/978-1-4614-4226-4_48

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