Skip to main content

Fundamentals of Engineering Surfaces

  • Chapter
  • First Online:
Tribology for Scientists and Engineers

Abstract

Understanding engineered surfaces is very important for solving many scientific problems that involve friction, contact mechanics, heat conduction, electric current conduction, and component design. In this chapter, the fundamentals of engineering surfaces and surface texturing are discussed. Various surface layer types are defined, and techniques for generating and characterizing them are presented. Surface roughness measurement techniques to obtain and define roughness parameters using surface profilometry and optical methods are discussed in detail. Surface textures and structures are then classified in terms of various roughness parameters. Finally, experimental results that demonstrate the influence of surface texture on friction are discussed.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 299.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 379.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 379.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Buckley DH (1981) Surface effects in adhesion, friction, wear and lubrication. Elsevier, New York

    Google Scholar 

  2. Bhushan B (2002) Introduction to tribology. Wiley, New York

    Google Scholar 

  3. Gadelmawla ES, Koura MM, Maksoud TMA, Elewa IM, Soliman HH (2002) Roughness parameters. J Mater Process Technol 123(1):133–145

    Article  Google Scholar 

  4. Menezes PL, Kishore, Kailas SV (2006) Effect of directionality of unidirectional grinding marks on friction and transfer layer formation of Mg on steel using inclined scratch test. Mater Sci Eng, A 429(1–2):149–160

    Article  Google Scholar 

  5. Whitehouse DJ (1994) Handbook of surface metrology. IOP Publishing Ltd., London

    Google Scholar 

  6. Feder J (1988) Fractals. Plenum, New York

    Book  Google Scholar 

  7. Menezes PL, Kishore, Kailas SV (2006) Influence of surface texture on coefficient of friction and transfer layer formation during sliding of pure magnesium pin on 080 M40 (EN8) steel plate. Wear 261(5–6):578–591

    Article  Google Scholar 

  8. Menezes PL, Kishore, Kailas SV (2008) Influence of roughness parameters of harder surface on coefficient of friction and transfer layer formation. Int J Surf Sci Eng 2(1–2):98–119

    Article  Google Scholar 

  9. Menezes L, Kishore P, Kailas SV (2006) Studies on friction and transfer layer using inclined scratch. Tribol Int 39(2):175–183

    Article  Google Scholar 

  10. Menezes PL, Kishore K, Kailas SV (2006) Studies on friction and transfer layer: role of surface texture. Tribol Lett 24(3):265–273

    Article  Google Scholar 

  11. Menezes PL, Kishore, Kailas SV (2008) Effect of surface roughness parameters and surface texture on friction and transfer layer formation in tin-steel tribo-system. J Mater Process Technol 208(1–3):372–382

    Article  Google Scholar 

  12. Menezes P, Kishore K, Kailas S (2009) Influence of roughness parameters and surface texture on friction during sliding of pure lead over 080 M40 steel. Int J Adv Manuf Technol 43(7):731–743

    Article  Google Scholar 

  13. Menezes PL, Kishore, Kailas SV (2009) Study of friction and transfer layer formation in copper-steel tribo-system: role of surface texture and roughness parameters. Tribol Trans 52(5):611–622

    Article  Google Scholar 

  14. Menezes PL, Kishore, Kailas SV (2008) Role of surface texture and roughness parameters in friction and transfer layer formation under dry and lubricated sliding conditions. Int J Mater Res 99:795–807

    Article  Google Scholar 

  15. Menezes PL, Kishore, Kailas SV (2008) Studies on friction in an iron-steel tribo-system under dry and lubricated conditions. Mater Manuf Process 23:698–707

    Article  Google Scholar 

  16. Menezes PL, Kishore S, Kishore, Kailas SV (2007) Influence of surface texture on friction and transfer layer formation in Mg-8Al alloy/steel tribo-system. Indian J Tribol 2(1):46–54

    Google Scholar 

  17. Kumar C, Kishore, Kailas SV (2008) Role of surface texture on friction under boundary lubricated conditions. Tribol Online 3(1):12–18

    Article  Google Scholar 

  18. Menezes PL, Kishore, Kailas SV (2008) Effect of surface topography on friction and transfer layer during sliding. Tribol Online 3(1):25–30

    Article  Google Scholar 

  19. Menezes PL, Kishore, Kailas SV, Lovell MR (2011) Friction and transfer layer formation in polymer–steel tribo-system: role of surface texture and roughness parameters. Wear 271(9–10):2213–2221

    Article  Google Scholar 

  20. Menezes PL, Kishore, Kailas SV, Lovell MR (2010) Response of metals and polymers during sliding: role of surface texture. ASME Conf Proc 2010(44199):267–269

    Google Scholar 

  21. Menezes PL, Kishore, Kailas SV, Lovell MR (2011) Studies on friction in steel-aluminum alloy tribo-system: role of surface texture of the softer material. STLE 2011 annual meeting & exhibition, STLE, Atlanta, Georgia, USA

    Google Scholar 

  22. Menezes PL, Kishore, Kailas SV (2006) Effect of roughness parameter and grinding angle on coefficient of friction when sliding of Al-Mg alloy over EN8 steel. J Tribol 128:697–704

    Article  Google Scholar 

  23. Menezes PL, Kishore, Kailas SV (2008) On the effect of surface texture on friction and transfer layer formation—a study using Al and steel pair. Wear 265(11–12):1655–1669

    Article  Google Scholar 

  24. Menezes PL, Kishore, Kailas SV (2009) Influence of inclination angle of plate on friction, stick-slip and transfer layer-A study of magnesium pin sliding against steel plate. Wear 267(1–4):476–484

    Article  Google Scholar 

  25. Menezes PL, Kishore, Kailas SV, Bobji MS (2010) Influence of tilt angle of plate on friction and transfer layer-A study of aluminium pin sliding against steel plate. Tribol Int 43(5–6):897–905

    Article  Google Scholar 

  26. Menezes PL, Kishore, Kailas SV, Lovell MR (2011) Influence of inclination angle and machining direction on friction and transfer layer formation. J Tribol Trans Asme 133(1)

    Google Scholar 

  27. Menezes PL, Kishore, Kailas SV (2009) Influence of surface texture and roughness parameters on friction and transfer layer formation during sliding of aluminium pin on steel plate. Wear 267(9–10):1534–1549

    Article  Google Scholar 

  28. Menezes PL, Kishore, Kailas SV, Lovell MR (2009) Studies on friction and formation of transfer layer in HCP metals. J Tribol Trans Asme 131(3)

    Google Scholar 

  29. Menezes PL, Kishore, Kailas SV, Lovell MR (2010) Response of materials as a function of grinding angle on friction and transfer layer formation. Int J Adv Manuf Technol 49(5–8):485–495

    Article  Google Scholar 

  30. Menezes PL, Kishore, Kailas SV, Lovell MR (2011) Response of materials during sliding on various surface textures. J Mater Eng Perform 20(8):1438–1446

    Article  Google Scholar 

  31. Menezes P, Kishore K, Kailas S, Lovell M (2011) Role of surface texture, roughness, and hardness on friction during unidirectional sliding. Tribol Lett 41(1):1–15

    Article  Google Scholar 

  32. Menezes PL, Kishore, Kailas SV, Kishore K, Lovell MR (2011) Factors influencing stick-slip motion: effect of hardness, crystal structure and surface texture. ASME Conf Proc 2011(54747):71–73

    Google Scholar 

  33. Pottirayil A, Menezes PL, Kailas SV (2010) A parameter characterizing plowing nature of surfaces close to Gaussian. Tribol Int 43(1–2):370–380

    Article  Google Scholar 

  34. Menezes PL, Kishore, Kailas SV (2009) Role of surface texture of harder surface on subsurface deformation. Wear 266(1–2):103–109

    Article  Google Scholar 

  35. Menezes PL, Kishore, Kailas SV (2008) Subsurface deformation and the role of surface texture—a study with Cu pins and steel plates. Sadhana Acad Proceed Eng Sci Compendex(3):191–201

    Google Scholar 

  36. Menezes PL, Kumar K, Kishore, Kailas SV (2009) Influence of friction during forming processes—a study using a numerical simulation technique. Int J Adv Manuf Technol 40(Compendex):1067–1076

    Article  Google Scholar 

  37. Menezes PL, Kishore, Kailas SV (2010) Influence of die surface textures during metal forming—a study using experiments and simulation. Mater Manuf Process 25(9):1030–1039

    Article  Google Scholar 

  38. Menezes PL, Kishore, Kailas SV, Lovell MR (2012) Analysis of strain rates and microstructural evaluation during metal forming: role of surface texture and friction. Tribol Trans 55(5):582–589

    Article  Google Scholar 

  39. Menezes PL, Kishore, Kailas SV (2009) Studies on friction and formation of transfer layer when Al-4Mg alloy pins slid at various numbers of cycles on steel plates of different surface texture. Wear 267(1–4):525–534

    Article  Google Scholar 

  40. Menezes PL, Kishore, Kailas SV, Lovell MR (2011) The role of surface texture on friction and transfer layer formation during repeated sliding of Al–4Mg against steel. Wear 271(9–10):1785–1793

    Article  Google Scholar 

  41. Menezes PL, Kishore, Kailas SV, Lovell MR (2013) Tribological response of soft materials sliding against hard surface textures at various numbers of cycles. Lubricat Sci 25(2):79–99

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Pradeep L. Menezes .

Editor information

Editors and Affiliations

Questions

Questions

  1. 1.

    Explain various surface layers in detail using suitable schematic diagrams.

  2. 2.

    Explain various methods of characterizing surface layers.

  3. 3.

    Classify surface roughness parameters. Define any one surface roughness parameter under each classification using necessary diagrams and equations.

  4. 4.

    What is fractal dimension? List various methods to calculate fractal dimension.

  5. 5.

    Explain the terms skewness and kurtosis.

  6. 6.

    Explain autocorrelation and autocovariance functions.

  7. 7.

    Write a note on amplitude parameters.

  8. 8.

    Define the terms roughness and mean line.

  9. 9.

    Explain the differences between roughness and surface texture.

  10. 10.

    List various methods of preparation of surface textures.

  11. 11.

    Write a note on bearing length parameters and bearing ratio curve.

  12. 12.

    Explain various surface texture characterization techniques.

  13. 13.

    Explain contact and noncontact profilometers. List the advantages and disadvantages.

Rights and permissions

Reprints and permissions

Copyright information

© 2013 Springer Science+Business Media New York

About this chapter

Cite this chapter

Menezes, P.L., Kailas, S.V., Lovell, M.R. (2013). Fundamentals of Engineering Surfaces. In: Menezes, P., Nosonovsky, M., Ingole, S., Kailas, S., Lovell, M. (eds) Tribology for Scientists and Engineers. Springer, New York, NY. https://doi.org/10.1007/978-1-4614-1945-7_1

Download citation

Publish with us

Policies and ethics