Detection of Flaws Below Curved Surfaces

Abstract

A measurement model has been developed to describe ultrasonic measurements made with circular piston transducers in parts with flat or cylindrically curved surfaces. The model includes noise terms to describe electrical noise, scatterer noise and echo noise as well as effects of attenuation, diffraction and Fresnel loss. An experimental procedure for calibrating the noise terms of the model was developed. Experimental measurements were made on a set of known flaws located beneath a cylindrically curved surface. The model was verified by using it to correct the experimental measurements to obtain the absolute scattering amplitude of the flaws. For longitudinal wave propagation within the part, the derived scattering amplitudes were consistent with predictions at internal angles of less than 30°. At larger angles, focusing and aberrations caused a lack of agreement; the model needs further refinement in this case. For shear waves, it was found that the frequency for optimum flaw detection in the presence of material noise is lower than that for longitudinal waves; lower frequency measurements are currently in progress. The measurement model was then used to make preliminary predictions of the best experimental measurement technique for the detection of cracks located under cylindrically curved surfaces.