Abstract
Correlation between the quality degradation of a product and maintenance of a machine is often established by the production engineers. To asses this correlation, some assumptions are made. In most cases it is assumed that the quality of the product degrades after a fixed number of operation cycles of the production machine. Therefore, maintenance of the production machine is only performed after this number of cycles is accomplished. This kind of assumptions is often not valid in modern industry since high variability of products, tolerances of machines/components, reliability variations of these components, extensive/smooth usage, etc., make this degradation quite dynamic in time. As a result, the quality of the product could get degraded in a fast way if this variability is high or in a slow way if this variability is low. Both cases will lead to low benefit because of lost production in the former case or redundant maintenance in the latter one. In this paper, we propose a solution to this problem by maximizing the benefit using online monitoring of product’s quality degradation and maintenance cost evolution. A Condition Based Maintenance framework for industry developed in Prognostics for Optimal Maintenance (POM) project [1] and described in [2] is applied to two industrial use cases in order to deploy and validate the proposed technique.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Prognostics for Optimal Maintenance (POM) project (www.pom-sbo.org)
Bey-Temsamani A, Bartic A, Vandenplas S (2011) Prognostics for optimal maintenance (POM): An integrated solution from data capturing to maintenance decision. In: Proceedings of the 24th international congress on condition monitoring and diagnostics engineering management (COMADEM). Stavanger, Norway, pp 370–379
Sharma A, Yadava GS, Deshmukh SG (2011) A literature review and future perspectives on maintenance optimization. J Qual Maintenance Eng 17(1):5–25
Welte M, Vatn J, Heggset J (2006) Markov state model for optimization of maintenance and renewal of hydro power components. In: Paper presented at 9th international conference on probabilistic methods applied to power systems, Sweden, 11–15 June 2006
Changyou L, Minqiang X, Song G, Rixin W (2010) Multi objective maintenance optimization of the continuously monitored deterioration system. J Sys Eng Electron 21(5):791–797
Zhigang T, Tongdan J, Bairong W, Fangfang D (2011) Condition based maintenance optimization for wind power generation systems under continuous monitoring. Renewable Energy 36:1502–1509
Bouvard K, Artus S, Bérenguer C, Cocquempot V (2011) Condition-based dynamic maintenance operations planning & grouping. Application to commercial heavy vehicles. Reliab Eng Sys Saf 96(6):601–610
van der Weide JAM, Pandey MD, van Noortwijk JM (2010) Discounted cost model for condition-based maintenance optimization. Reliab Eng Sys Saf 95(3):236–246
Van Horenbeek A, Pintelon L, Muchiri P (2010) Maintenance optimization models and criteria. Int J Sys Assur Eng Manage 1(3):189–200
Muller A, Crespo A, Iung B (2008) On the concept of e-maintenance: review and current research. J Relib Eng Syst Saf 93:1165–1187
Sheppard, Kaufman M, Wilmering T (2008) IEEE standards for prognostics and health management. In: Proceedings of IEEE autotestcon. Salt Lake City, Utah, USA, pp 97–103
De Ketelaere B, De Baerdemaeker J, Kamers B (2004) Sealing process inspection device. Patent No WO2004099751, 18 Nov 2004
Ostyn B, Darius P, De Baerdemaeker J, De Ketelaere B (2007) Statistical monitoring of a sealing process by means of multivariate accelerometer data. J Qual Eng 19:299–310
Bey-Temsamani A, Engels M, Motten A, Vandenplas S, Ompusunggu A (2009) A Practical approach to combine data mining and prognostics for improved predictive maintenance. In: Proceedings of the 15th ACM SIGKDD conference on knowledge discovery and data mining. Paris, France, pp 37–44
Bey-Temsamani A, Engels M, Motten A, Vandenplas S, Ompusunggu A (2009) Condition-based maintenance for OEM’s by application of data mining and prediction techniques. In: Proceedings of the 4th world congress on engineering asset management (WCEAM). Athens, Greece, pp 543–551
Tse MK (1998) Advanced computer-controlled instrumentation for electrophotography. In: SEPJ 40th anniversary Pan-Pacific imaging conference. Tokyo, Japan, 15–17 Jul 1998
Acknowledgments
This work has been carried out within the framework of the Prognostics for Optimal Maintenance (POM) project (grant nr. 090045) which is financially supported by the Institute for the Promotion of Innovation through Science and Technology in Flanders (IWT-Vlaanderen). POM (www.pom-sbo.org) is a cooperation of the project partners Flanders’s Mechatronics Technology Centre (FMTC), Centrum voor Industrieel Beleid (CIB, K. U. Leuven), Interdisciplinary Institute of Broadband Technology (IBBT-ETRO), Department of Production engineering, Machine Design and Automation (PMA, K. U. Leuven), Department of Applied Engineering in De Nayer Institute (DNI), Department of Mechatronics, Biostatistics and Sensors (MeBios, K. U. Leuven), Department of Declarative Languages and Artificial Intelligence (DTAI, K. U. Leuven) and Department of Signals, Identification, System Theory and Automation (SCD, K. U. Leuven). The authors wish to thank all the POM project partners for their valuable advices.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2014 Springer-Verlag London
About this paper
Cite this paper
Horenbeek, A.V., Bey-Temsamani, A., Vandenplas, S., Pintelon, L., Deketelaere, B. (2014). Prognostics for Optimal Maintenance: Maintenance Cost Versus Product Quality Optimization for Industrial Cases. In: Lee, J., Ni, J., Sarangapani, J., Mathew, J. (eds) Engineering Asset Management 2011. Lecture Notes in Mechanical Engineering. Springer, London. https://doi.org/10.1007/978-1-4471-4993-4_8
Download citation
DOI: https://doi.org/10.1007/978-1-4471-4993-4_8
Published:
Publisher Name: Springer, London
Print ISBN: 978-1-4471-4992-7
Online ISBN: 978-1-4471-4993-4
eBook Packages: EngineeringEngineering (R0)