Summary
The development of tool wear monitoring systems require a great amount of information about the correlation between the signals from sensors and the tool wear. Several works have presented results of tests carried out in turning operations under different conditions, but there is still a lack of information about operations under practical conditions. This work reports the results from cutting tests with three types of coated tools with different types of rake face, under practical cutting conditions. During the tests signals of force and acceleration in three directions were obtained from turning with fresh tools. The main result was that the spectrum of frequency of the signals of force and acceleration for different tools were very similar. The results suggest that for a system for tool wear monitoring to work successfully with different types of tools, it must have a characteristic design different from those developed to be used with the same type of tool.
Currently on leave from Fed. Univ. of Rio de Janeiro
This is a preview of subscription content, log in via an institution to check access.
Preview
Unable to display preview. Download preview PDF.
References
L.C. Lee, K.S. Lee and C.S. Gan (1989) On the Correlation Between Dynamic Cutting Force and Tool Wear, Int Journal of Mach. Tools Manufact., Vol 29, No.3, p.295
Y. Yao, X.D. Fang and G. Arnd (1990) Comprehensive Tool Wear Estimation in Finish-Machining via Multivariate Time-Series Analysis of 3-D Cutting Forces, Annals of CIRP, Vol.39, p.57
A. Sokolowski, J. Liu and J. Kosmol (1992) On the Correlation Between the Vibration Measurement and Tool Wear in Turning, JAPAN/USA Symposium on Flexible Automation — Volume 2, ASME, p.1075
P.M. Liester (1993) On-Line Monitoring of Tool Wear, Ph.D.Thesis UMIST, England.
P. Karapanev, K. Iliev (1980) Investigation on the Cutting Forces in Machining with CVD coated Indexable Carbide Inserts, Annals of CIRP, Vol.29, p.89
M.E.R. Bonifacio and A.E. Diniz (1994) Correlating Tool Wear, Tool Life, Surface Roughness and Tool Vibration in Finishing Turning with Coated Carbide Tools, Wear, Vol.173, p.137
X.D. Fang (1994) An experimental investigation of overall machining performance with overall progressive tool wear at different tool faces, Wear, Vol.173, p.171
N.H. Abu-Zahra (1993) An Investigation of Chip Breaking Mechanisms in Turning, M.Sc. dissertation, UMIST, U.K.
I. Dan and J. Mathew (1990) Tool Wear and Failure Monitoring Techniques for Turning — a Review, Int.Journal of Mach. Tools Manufact., Vol 30, No.4, p.579 Pergamon Press, U.K.
A.B. Sadat (1994) Tool Wear Measurements and Monitoring Techniques for Automated Machining Cells, Tribology Symposium,ASME, PD-Vol.61
Author information
Authors and Affiliations
Editor information
Copyright information
© 1997 Department of Mechanical Engineering University of Manchester Institute of Science and Technology
About this chapter
Cite this chapter
Canabrava Filho, J.S., Barrow, G. (1997). Force and Acceleration in Turning Using Coated Tools with Flat and Grooved Rake Face. In: Kochhar, A.K., et al. Proceedings of the Thirty-Second International Matador Conference. Palgrave, London. https://doi.org/10.1007/978-1-349-14620-8_46
Download citation
DOI: https://doi.org/10.1007/978-1-349-14620-8_46
Publisher Name: Palgrave, London
Print ISBN: 978-1-349-14622-2
Online ISBN: 978-1-349-14620-8
eBook Packages: EngineeringEngineering (R0)