Skip to main content
Book cover

Castings pp 63–74Cite as

Sand Casting

  • Chapter
  • 319 Accesses

Part of the book series: Production Engineering Series

Abstract

As a method of producing metal shapes, sand casting is of very long standing and currently occupies a most important position in the metal casting industry. It is probable that well over 90% of the total foundry production is cast into sand moulds and Fig. 1 illustrates that, over a period of some 15 years, sand usage has increased markedly. The main features which contribute towards this popularity are the ease, the economics and, above all, the flexibility of the process, which may be utilised for the production of practically any quantity of castings from one upwards and ranging in weight from tens of grammes to hundreds of tonnes. Modifications to production methods are relatively easy and the sand casting process is suitable for practically all of the cast metals including plain carbon, alloy and manganese steels, white and grey irons, nodular iron, nickel and copper alloys, gunmetals, phosphor and aluminium bronzes, brasses, aluminium alloys and magnesium alloys.

This is a preview of subscription content, log in via an institution.

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. Stoch C M and Bownes F F. Aspects of sand compaction by moulding machines. Brit. Fdyman. 1961 54 (10) Oct, 428–435.

    Google Scholar 

  2. Hufton J A. Flexibility in automatic handling. Brit. Fdyman 1969 62 (5) May, 197–209.

    Google Scholar 

  3. Skelton G, Turner W E and Atkinson P. The development, planning and installation of a large malleable iron foundry. Brit. Fdyman 1969 62 (9) Sept. 347–356.

    Google Scholar 

  4. Garner J. High-pressure moulding developments. Brit. Fdyman 1966 59 (12) Dec. 509–515.

    Google Scholar 

  5. Wallwork C M G and Heginbothom S. Automatic flaskless blow-squeeze horizontal stack moulding. Brit. Fdryman 1964 57 (4) April, 191–198.

    Google Scholar 

  6. Anon. Sand castings gain precision with flaskless mould. Iron Age 1964 193 (19) 7 May 78–79.

    Google Scholar 

  7. Duncan S R. Progress in sandslinging. Brit. Fdyman 1970 63 (8) Aug, 242–247.

    Google Scholar 

  8. Rees I. Further notes on the CO2 process and core assembly. Brit. Fdryman 1965 58 (4) Mar. 92–98.

    Google Scholar 

  9. Lambert P. Materials handling in foundries Brit. Fdyman 1968 61 (8) Aug 308–314.

    Google Scholar 

  10. Butler R D. The full mould casting process. Brit. Fdyman 1964 57 (6) June 265–273.

    Google Scholar 

  11. Butler R D and Pope R J. Some factors involved in full mould casting with unbonded sand moulds. Brit. Fdryman 1964 57 (4) April 178–191.

    Google Scholar 

  12. Dieter H B and Paoli A J. Sand without binder for making full mould castings. Brit. Fdryman 1968 61 (11) Nov. 413–427.

    Google Scholar 

  13. Methods of Testing Prepared Foundry Sands’ 1966. Third report of the Joint Committee on Sand Testing. The Institute of Brit. Fdryman.

    Google Scholar 

  14. Foundry Sand Handbook. 1963. American Foundry-men’s Society.

    Google Scholar 

  15. McIntyre J B. Casting in cement-bonded sand. Foundry 1952 80 (12) Dec, 90–91, 269.

    Google Scholar 

  16. Petržela and Gajdusek J. The CO2 process. Modern Castings 1962 41 (2). 67–87.

    Google Scholar 

  17. Parkes E, Andrews W, and Walker J. Some factors affecting the choice of cold-setting methods of core making. Brit. Fdryman 1964 57 (5) May 235–253.

    Google Scholar 

  18. Nicholas KEL, Donald W and Conacher D M. Moulding with self-hardening sodium silicate bonded sands. British Foundryman 1969 62 (8) Aug., 309–316.

    Google Scholar 

  19. Brown J R. The fluid sandprocess, its place in modern foundry technology Brit. Fdryman 1970 63 (9) Sept 273–279.

    Google Scholar 

  20. Macken P J. The production of aluminium bronze sand castings. Brit. Fdryman 1964 57 (10) Oct. 425–432.

    Google Scholar 

  21. Flinn R A. Fundamentals of Metal Casting 1963 Addison — Wesley Publishing Co., Inc.

    Google Scholar 

  22. Chvorinov N. The theory of the solidification of castings. Giesserei 1940 27 177–186, 201–208, 222–225.

    Google Scholar 

  23. Wlodawer R. Directional Solidification of Steel Castings. 1966 Pergamon Press.

    Google Scholar 

  24. Bishop H F, Myskowski E T and Pellini W S. A simplified method for determining riser dimensions. Trans Amer. Found Soc. 1955 63 271–281.

    Google Scholar 

  25. Locke C and Briggs C W. Heat transfer of various moulding materials for steel castings. Trans A.F.S. 1954 62 589–599.

    Google Scholar 

  26. Briggs C W. The Metallurgy of Steel Castings 1946 McGraw-Hill.

    Google Scholar 

  27. Newell W C (Ed). The Casting of Steel 1955 Pergamon Press.

    Google Scholar 

  28. Brace A W and Allen F A. Magnesium Casting Technology. 1957. Chapman and Hall.

    Google Scholar 

  29. Laing J and Rolfe R T. A Manual of Foundry Practice for Cast Iron. 1960 Chapman and Hall.

    Google Scholar 

  30. Cook G J. Engineered Castings. 1961 McGraw-Hill.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

John D. Beadle

Copyright information

© 1971 Macmillan Publishers Limited

About this chapter

Cite this chapter

Bownes, F.F. (1971). Sand Casting. In: Beadle, J.D. (eds) Castings. Production Engineering Series. Palgrave, London. https://doi.org/10.1007/978-1-349-01179-7_7

Download citation

  • DOI: https://doi.org/10.1007/978-1-349-01179-7_7

  • Publisher Name: Palgrave, London

  • Print ISBN: 978-1-349-01181-0

  • Online ISBN: 978-1-349-01179-7

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics