Skip to main content

Life Cycle Maintenance Planning System in consideration of operation and maintenance integration

  • Conference paper
Book cover Engineering Asset Lifecycle Management
  • 4842 Accesses

Abstract

In this paper, we propose a maintenance planning method that takes into account the interrelation between maintenance and operations. In the proposed system, the maintenance plan is evaluated in terms of losses related to operations as well as maintenance. Operational losses include production losses due to both failure and maintenance operations. Maintenance losses include inspection costs, repair costs, and other losses such as those incurred due to operator injury. In addition, the system evaluates the risk of fatal failure. We have developed a prototype system that evaluates these losses using Monte Carlo simulation. The effectiveness of the system is demonstrated by applying the prototype to a heating furnace used in the direct desulfurization facility of an oil refinery plant.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 109.00
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. S. Takata, F. Kimura, F.J.A.M. van Houten, E. Westkämper, M. Shpitalni, D. Ceglarek & J. Lee. (2004) Maintenance: Changing Role in Life Cycle Management: Annals of the CIRP, vol 53/2, 643-655.

    Article  Google Scholar 

  2. James RE, David LO. (1998) Introduction to Simulation and Risk Analysis: Prentice hall, Inc.

    Google Scholar 

  3. ISO/PRF 18435-1. (2009) Industrial automation systems and integration -- Diagnostics, capability assessment and maintenance applications integration -- Part 1: Overview and general requirements.

    Google Scholar 

  4. Y. Katsuta. (2007) Evaluation of maintenance plan based on the expected maintenance effects estimation method: Proc. of JSPE spring meeting, 1171-1172.

    Google Scholar 

  5. NIMS Microstructure Database for Crept Materials, National Institute for Materials Science (NIMS): http://creptimg.nims.go.jp/index_eng.html (accessed in 2009/5/30)

    Google Scholar 

  6. Yoshitaka N. (2007) Metal dusting of steels and alloys in carbon-bearing gases (2007): Zairyo-to-Kankyo, 56(3), 84-90.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2010 Springer-Verlag

About this paper

Cite this paper

Tsutsui, M., Takata, S. (2010). Life Cycle Maintenance Planning System in consideration of operation and maintenance integration. In: Kiritsis, D., Emmanouilidis, C., Koronios, A., Mathew, J. (eds) Engineering Asset Lifecycle Management. Springer, London. https://doi.org/10.1007/978-0-85729-320-6_37

Download citation

  • DOI: https://doi.org/10.1007/978-0-85729-320-6_37

  • Publisher Name: Springer, London

  • Print ISBN: 978-0-85729-321-3

  • Online ISBN: 978-0-85729-320-6

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics