Skip to main content

A Study of Factors That Affect the Build-Up Material Formation

  • Conference paper
AMST’05 Advanced Manufacturing Systems and Technology

Part of the book series: CISM International Centre for Mechanical Sciences ((CISM,volume 486))

Abstract

A feature when cutting many alloys is that workpiece material adheres to the cutting tool at the sliding contact surfaces, between the work material and the tool. This built-up material formed during cutting is of fundamental importance in machining operations, because it may significantly affect the surface roughness, tool wear, workpiece dimensions and tolerances, tool forces, and chip form. The agglomeration of the work material to the tool appears to be analogous to cold welding, metal transfer in tribology and dead zone in extrusion. In machining terminology this phenomenon is often called “built-up edge” (BUE). Several important factors affect the built-up material formation, e.g. cutting temperature, cutting speed, strain hardening, adhesion between the work material and the tool, micro-crack formation, plastic flow of the work material in the vicinity of the cutting edge, etc.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. Tomac, N., Tonnessen, K., / submitted by Rasch, F. O., (1991), Formation of Flank Build-Up in Cutting Magnesium Alloys, Annals of the CIRP, Vol. 41/1: 98–42.

    Google Scholar 

  2. Kuznetsov, V. D., (1966), Metal Transfer and Build-up in Friction and Cutting, Pergamon Press, Oxford, London.

    Google Scholar 

  3. Palmer, W. B., (1967), Plastic Deformation when Cutting into an Inclined Plane, Journal Mechanical Engineering Science, Vol. 9/No 1: 1–10.

    Google Scholar 

  4. Rowe, G. W., (1964), Friction and Metal-Transfer, Wear, Vol. 7: 204–216.

    Article  Google Scholar 

  5. Nakayama, K., Shaw, M. C., Brewer, R. C., (1966), Relationship Between Cutting Forces, Temperatures, Built-up Edge and Surface Finish, Annals of the CIRP, Vol. 24: 211–223.

    Google Scholar 

  6. Tomac, N., Tønnessen, K., Rasch, F. O., (1991) The Use of Water Based Cutting Fluids in Machining of Magnesium Alloys, Proceedings of International Conference on Innovate Metal Cutting Processes and Materials ICIM’91, Turin, Italy, 105–113.

    Google Scholar 

  7. Tomac, N., Tonnessen, K., Rasch, F. O., (1992), PCD Tools in Machining of Magnesium Alloys, European Machining, May/June: 12–16.

    Google Scholar 

  8. Takeyama, H., Ono, T., (1968), Basic Investigation of Built-up Edge, Journal of Engineering for Industry, May: 35–342.

    Google Scholar 

  9. Williams, J. E., Rollason, C. E., (1970), Metallurgical and Practical Machining Parameters Affecting Built-up Edge Formation in Metal cutting, Journal of the Institute of Metals, Vol. 95: 144–153 [15] Bailey, A. J., 1977, Surface Damage During Machining of Annealed Nickel Marring Steel, Wear, Vol. 42: 277–296.

    Google Scholar 

  10. Videm, M., Hansen, R. S., Tomac, N., Tønnessen, K., (1994), Metallurgical Considerations for Machining of Magnesium Alloys, Proceedings of SAE International Congress & Exposition, Detroit, Michigan, USA, 23–30.

    Google Scholar 

  11. Wright, P. K., Horne, J. G., Tabor, D., (1979), Boundary Conditions, at the Chip-Tool Interface in Machining: Comparison Between Seizure and Sliding, Wear, Vol. 54: 371–390.

    Article  Google Scholar 

  12. Form, G. W., Beglinger, H., (1970), Fundamental Consideration in Mechanical Chip Formation, Annals of the CIRP, Vol. 18: 153–168.

    Google Scholar 

  13. Rowe, G. W., (1964), Friction and Metal-Transfer of Heavily-Deformed Sliders, Wear, Vol. 7: 204–216.

    Article  Google Scholar 

  14. Luong, L. H. S., (1980), Influence of Microcracks on Machinability of Metals, Metals Technology, November: 465–471.

    Google Scholar 

  15. Williams, J. E., Rollason, C. E., (1970), Metallurgical and Practical Machining Parameters Affecting Built-up Edge Formation, Journal of the Institute of Metals, Vol. 95: 144–153.

    Google Scholar 

  16. Joseph, R. A., Tipping, V. A., (1975), The Influence of Non-metallic Inclusions on the Machinability of Free-machining Steels, Proceedings Conference: Influence of Metallurgy on Machinability, American Society for Metals, USA, 12–14 October 1975, 55–88.

    Google Scholar 

  17. Ramalingam, S., Thomann, B., (1975), The Role of Sulphide Type and of Refractory Inclusions in the Machinability of Free Cutting Steels, Proceedings Conference: Influence of Metallurgy on Machinability, American Society for Metals, USA, 12–14 October, 111–129.

    Google Scholar 

  18. Naerheim, Y., Trent, E. M., (1977), Diffusion Wear of Cemented Carbide Tools when Cutting Steel at High Speeds, Metals Technology, December: 548–555.

    Google Scholar 

  19. Lee, M., Richman, M. H., (1974), Some Properties Of TiC-coated Cemented Tungsten Carbides, Metals Technology, December: 538–546.

    Google Scholar 

  20. Pekelharing, A. J., (1974), Built-Up Edge [BUE]: Is the Mechanism Understand?, Annals of the CIRP, 23/2: 207–212.

    Google Scholar 

  21. Hiratsuka, K., Sasada, T., Norose, S., (1993), Wear of Metals, in a Magnetic Field, Wear, Vol. 160:119–123.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2005 CISM, Udine

About this paper

Cite this paper

Tomac, N., Tønnessen, K., Rasch, F.O., Mikac, T. (2005). A Study of Factors That Affect the Build-Up Material Formation. In: Kuljanic, E. (eds) AMST’05 Advanced Manufacturing Systems and Technology. CISM International Centre for Mechanical Sciences, vol 486. Springer, Vienna. https://doi.org/10.1007/3-211-38053-1_17

Download citation

  • DOI: https://doi.org/10.1007/3-211-38053-1_17

  • Publisher Name: Springer, Vienna

  • Print ISBN: 978-3-211-26537-6

  • Online ISBN: 978-3-211-38053-6

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics