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An Approach to Quality and Security of Supply for Single-Use Bioreactors

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Disposable Bioreactors II

Abstract

Single-use systems (also referred to as disposables) have become a huge part of the bioprocessing industry, which raised concern in the industry regarding quality and security of supply. Processes must be in place to assure the supply and control of outsourced activities and quality of purchased materials along the product life cycle. Quality and security of supply for single-use bioreactors (SUBs) are based on a multidisciplinary approach. Developing a state-of-the-art SUB-system based on quality by design (QbD) principles requires broad expertise and know-how including the cell culture application, polymer chemistry, regulatory requirements, and a deep understanding of the biopharmaceutical industry. Using standardized products reduces the complexity and strengthens the robustness of the supply chain. Well-established supplier relations including risk mitigation strategies are the basis for achieving long-term security of supply. Well-developed quality systems including change control approaches aligned with the requirements of the biopharmaceutical industry are a key factor in supporting long-term product availability. This chapter outlines the approach to security of supply for key materials used in single-use production processes for biopharmaceuticals from a supplier perspective.

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Abbreviations

CPP:

Critical process parameter

CQA:

Critical quality attribute

DoE:

Design of experiments

EP:

European pharmacopeia

FDA:

Food and Drug Administration

FMEA:

Failure mode effect analysis

GMP:

Good manufacturing practice

ICH:

International Committee Harmonization

LLDPE:

Linear low-density polyethylene

PAT:

Process analytical technology

PE:

Polyethylene

QbD:

Quality by design

SUB:

Single-use bioreactor

URS:

User requirements specifications

USP:

US pharmacopeia

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Correspondence to Susanne Gerighausen .

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Barbaroux, M., Gerighausen, S., Hackel, H. (2013). An Approach to Quality and Security of Supply for Single-Use Bioreactors. In: Eibl, D., Eibl, R. (eds) Disposable Bioreactors II. Advances in Biochemical Engineering/Biotechnology, vol 138. Springer, Berlin, Heidelberg. https://doi.org/10.1007/10_2013_198

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