Abstract
This chapter discusses how assembly operation analysis can be embedded transparently and remotely into a service-oriented collaborative assembly design environment and how the integrated process can help a designer to quickly select robust assembly design and process for rapid manufacturing. A new assembly operation analysis framework, relevant architecture, and tools are introduced. True competitive advantage can only result from the ability to bring highly customized quality products to the market at lower cost and in less time. Product development has become a very complicated process. Many customers are no longer satisfied with mass-produced goods. They are demanding customization and rapid delivery of innovative products. Industries now realize that the best way to reduce life cycle costs is to evolve a more effective product development paradigm using the Internet and web based technologies. Yet there remains a gap between these current market demands and current product development paradigms. The existing CAD systems require that a product developer possess all the design analysis tools in-house making it impractical to employ all the needed and newest tools. Instead of the current sequential process for verifying and validating an assembly design concept, a new Virtual Assembly Analysis (VAA) concept is introduced in this chapter to predict the various effects of joining to realize a rapid manufacturing environment. The predicted effects provide very important decision information to select a robust assembly design and to reduce unnecessary feedback processes on rapid selection of assembly processes.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Preview
Unable to display preview. Download preview PDF.
References
AWS, Vision of Welding Industry, American Welding Society, http://www.aws.org/research/vision.pdf (2003).
R. W. Messier, Joining of Advanced Materials (Butterworth-Heinemann, 1993).
C. LeBacq, Y. Brechet, H. R. Shercliff, T. Jeggy, and L. Salvo, Selection of joining methods in mechanical design, Materials and Design, 23, 405–416 (2002).
H. L. Lee, and C. S. Tang, Modeling the costs and benefits of delayed product differentiation, Management Science, 43(1), 40–53 (1997).
3daycar, http://www.3daycar.com/
D. E. Whitney, Mechanical Assemblies: Their Design, Manufacture, and Role in Product Development, Oxford Series on Advanced Manufacturing, Oxford University Press (2004).
H. L. Lee, Effective inventory and service management through product and process redesign, Operations Research, 44(1), 151–159 (1996).
G. Barbiroli and A. Focacci, Product diversification in the vehicles industry: a techno-economic analysis, Technovation, 23, 461–513 (2003).
D. T. Pham and S. S. Dimov, Rapid manufacturing: the technologies and applications of rapid prototyping and rapid tooling, Springer-Verlag (2000).
Y. Ding, H. Lan, J. Hong, and D. Wu, An integrated manufacturing system for rapid tooling based on rapid prototyping” Robotics and Computer-Integrated Manufacturing, 20, 281–288 (2004).
D. Kochan, C. C. Kai, and D. Zhaohui, Rapid prototyping issues in the 21st century, Computers in Industry, 39, 3–10, (1999).
J. Welch, Jack Welch and GE, Business Week, Oct. issue (1996).
FIPER, National Institute of Standard Technology Annual Review on FIPER, General Electric Aircraft Engines, Springdale, OH, December 12–13 (2001).
Pegasus, NSF IUCRC for e-Design: Strategic Planning Meeting, Pittsburgh, PA, USA, Dec 9 to 10, www.e-designcenter.info. (2003).
B. O. Nnaji, Y. Wang, and K. Y. Kim, Cost-Effective Product Realization — Service-Oriented Architecture for Integrated Product Life-Cycle Management, 7th IFAC Symposium on Cost Oriented Automation, Gatineau/Ottawa, Canada, June 7–9, plenary lecture (2004).
B. O. Nnaji, Y. Wang, and K. Y. Kim, Service-Oriented Architecture for Integrated e-Design and Realization of Engineered Products, International Forum on Design for Manufacture and Assembly, Providence, RI, June 22–23, keynote paper (2004).
H. Lan, Y. Ding, J. Hong, H. Huang, and B. Lu, A web-based manufacturing service system for rapid product development, Computers in Industry, 54, 51–67 (2004).
OneSpace, CoCreate Corporate, http://www.cocreate.com
Windchill, Parametric Technology Corporate, http://www.ptc.com
Smarteam, Dassault Systems, http://www.3ds.com
Teamcenter, EDS, http://www.eds.com
CATIA, Tolerance Analysis for Flexible Assembly, CATIA, Version 5 Release 9, Training material.
A. Fischer, Multi-level models for reverse engineering and rapid prototyping in remote CAD systems, Computer-Aided Design, 32, 27–38 (2000).
R. C. Luo, J. H. Tzou, and Y. C. Chang, An Internet-based remote control and monitoring rapid prototyping system, Proc. of the 27th Annual Conference of the IEEE Industrial Electronics Society (2001).
R. C. Luo and J. H. Tzou, The Development of an Intelligent Web-Based Rapid Prototyping Manufacturing System, IEEE Transactions on Automation Science and Engineering, 1(1), 4–13 (2004).
H. H. Lin, C. W. Hsueh, and C. H. Chen, A real-time scheduling approach for a web-based rapid prototyping manufacturing platform, Proc. of the 23rd International Conference on Distributed Computing Systems Workshops (2003).
S. H. Choi and A. M. M. Chan, A virtual prototyping system for rapid product development, Computer-Aided Design, 36, 401–412 (2004).
B. O. Nnaji, D. Gupta, and K. Y. Kim, Welding distortion minimization for an aluminum alloy extruded beam structure using a 2D model, ASME Journal of Manufacturing Science and Engineering, 126(1), 52–63 (2004).
K. Masubuchi, Analysis of Welded Structures: Residual Stresses, Distortion, and their Consequences, 60-236 (Pergamon Press Inc., 1980).
H. S. Moon and S. J. Na, Optimum design based on mathematical model and neural network to predict weld parameters for fillet joints, Jr. of Manufacturing Systems, 16(1), 13–23 (1997).
C. L. Tsai, S. C. Park, and W. T. Cheng, Welding Distortion of a Thin-Plate Panel Structure, Welding Journal, 156–165 (1999).
Rahman, et al., Boundary correction factors for elliptical surface cracks emanating from countersunk rivet holes, AIAA Journal, 38(11), 2171–2175 (2000).
M. J. Pratt, Virtual prototypes and product models in mechanical engineering, Proc. IFIP WG 5.10 on Virtual Environments and their Applications and Virtual Prototyping, 113–128 (1994).
C. K. Chua, S. H. Teh, and R. K. L. Gay, Rapid prototyping versus virtual prototyping in product design and manufacturing, Int. Jr. of Advanced Manufacturing Technology, 15, 597–603 (1999).
J. S. Lombardo, E. Mihalak, and S. R. Osborne, Collaborative Virtual Prototyping, Johns Hopkins APL Technical Digest, 17(3) (1996).
K. Y. Kim, D. G. Manley, B. O. Nnaji, and M. R. Lovell, Framework and Technology for Virtual Assembly Design and Analysis, 2005 IIE Annual Conference (IERC), Atlanta GA, May 14–18 (2005).
K. Y. Kim, Y. Wang, O. S. Muogboh, and B. O. Nnaji, Design formalism for collaborative assembly design, Computer Aided Design, 36(9), 849–871, (2004).
K. Y. Kim, D. G. Manley, and H. J. Yang, The Role of Ontology in Collaborative Virtual Prototyping, 2005 HE Annual Conference (IERC), Atlanta GA, May 14–18 (2005).
K. Y. Kim, D. G. Manley, H. J. Yang, and B. O. Nnaji, Ontology-based Virtual Assembly Model for Collaborative Virtual Prototyping and Simulation, the 2005 International Symposium on Collaborative Technologies and Systems (CTS 2005), Saint Louis MO, May 15–19 (2005).
R. S. Peak, R. E. Fulton, I. Nishigaki, and N. Okamoto, Integrating Engineering Design and Analysis Using a Multi-representation Approach, Engineering with Computers, 14, 93–114 (1998).
L. Rémondini, J. C. Léon, and P. Trompette, High-level Operations Dedicated to the Integration of Mechanical Analysis within a Design Process, Engineering with Computers, 14, 81–92 (1998).
J. Siegel, CORBA 3: fundamentals and programming, 2nd ed. (John Wiley & Sons, Inc., 2000).
K. Buchholz, Alcoa shows aluminum association its concept vehicle, Automotive Engineering International, 53–55 (1999).
S. Ashley, Contour: the shape of cars to come?, Mechanical Engineering, 113(5), 36–44 (1991).
D. Radaj, Heat Effects of Welding, 21–23 (Springer-Verlag, 1992)
Author information
Authors and Affiliations
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2006 Springer Science+Business Media, Inc.
About this chapter
Cite this chapter
Kim, KY., Nnaji, B.O. (2006). Virtual Assembly Analysis Enhancing Rapid Prototyping in Collaborative Product Development. In: Kamrani, A., Nasr, E.A. (eds) Rapid Prototyping. Manufacturing Systems Engineering Series, vol 6. Springer, Boston, MA. https://doi.org/10.1007/0-387-23291-5_6
Download citation
DOI: https://doi.org/10.1007/0-387-23291-5_6
Publisher Name: Springer, Boston, MA
Print ISBN: 978-0-387-23290-4
Online ISBN: 978-0-387-23291-1
eBook Packages: EngineeringEngineering (R0)