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Large-Scale Serial-Sectioning Observation of 3D Steel Microstructures Based on Efficient Exploring of Etching Conditions Using 3D Internal Structure Microscope

  • Norio Yamashita
  • Yuichi Koyanagi
  • Hiroshi Takemura
  • Kentaro Asakura
  • Tadashi Kasuya
  • Susumu Tsukamoto
  • Hideo YokotaEmail author
Conference paper
Part of the Mechanisms and Machine Science book series (Mechan. Machine Science, volume 75)

Abstract

This paper describes large-scale three-dimensional (3D) observation of microstructures in ferrous materials, using a three-dimensional internal structure microscope that enables automated serial sectioning of ferrous materials, assisted by efficient exploring of etching conditions. Our system uses precision cutting for surface fabrication, which can create a mirror-like cross-section within a minute at depth intervals of 1 μm. Our approach consists of two steps: exploring the etching conditions and 3D observation. For the first stage, etching times were automatically changed for each cross-section from five to 40 s in 2.5 s steps, and an optical microscope with a digital camera captured the cross-sections. In this process, the specimen did not need to be detached from the device, and it took less than an hour to obtain the images for 15 conditions. A suitable image could be quickly selected from these. The following 3D observation step demonstrated automated large-scale serial sectioning of 0.15C-1.5Mn steel using the etching condition. The 3D model offered a range of 867 × 645 × 1500 μm3, which had 1000 cross-sections at 1.5-μm intervals and a resolution of 0.066 × 0.066 × 1.5 μm3. The total voxel size became 13196 × 9824 × 1000 voxels. The observation time was 3.5 min per section and took about 60 h in total. The quality of the 3D image was sufficient for recognizing clear microstructures even in the reconstructed side surfaces.

Keywords

Etching Etching condition Ferrous materials Serial-sectioning 3D observation Microstructures 

Notes

Acknowledgements

A part of this work was supported by the Council for Science, Technology and Innovation (CSTI), Cross-ministerial Strategic Innovation Promotion Program (SIP), “Structural Materials for Innovation” (Funding agency: JST).

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Copyright information

© Springer Nature Switzerland AG 2020

Authors and Affiliations

  • Norio Yamashita
    • 1
  • Yuichi Koyanagi
    • 1
    • 2
  • Hiroshi Takemura
    • 2
  • Kentaro Asakura
    • 3
  • Tadashi Kasuya
    • 3
  • Susumu Tsukamoto
    • 4
  • Hideo Yokota
    • 1
    Email author
  1. 1.RIKENWakoJapan
  2. 2.Tokyo University of ScienceChibaJapan
  3. 3.The University of TokyoTokyoJapan
  4. 4.National Institute for Materials Science (NIMS)TsukubaJapan

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