Skip to main content

Empirical Modelling and Optimisation of Bio-Micromachining on Antimicrobial Copper to Fabricate Micromixing System

  • Conference paper
  • First Online:
Advances in Unconventional Machining and Composites

Abstract

Bio-micromachining is upcoming future unconventional manufacturing  process. It has many benefits over other conventional as well as non-conventional process, some of them are no heat-affected zone, no recast layer, no formation of the white layer, and many others. In the present paper, bio-micromachining on copper has been demonstrated. Fabrication of microchannel, as well as optimisation of the process, is done by using central composite run design (CCRD) in combination with response surface methodology (RSM). ANOVA analysis shows that the machining time is the main influencing parameter followed by inoculum size. The maximum material removal obtained was 0.571 grams, when machining time was 32 h and inoculum size was 7.5% (v/v). It is suggested to use the inoculum age of microorganism after 5 days of culture and best before 12 days, in order to get the maximum amount of material removal.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 229.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 299.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 299.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Uno, Y., Kaneeda, T., Yokomizo, S.: Fundamental study on biomachining: machining of metals by Thiobacillus ferrooxidans. JSME Int. J. Ser. C Dyn. Control, Robot. Des. Manuf. 39(4), 837–42 (1996)

    Article  Google Scholar 

  2. Zhang, D., Li, Y.: Possibility of biological micromachining used for metal removal. Sci. China, Ser. C Life Sci. 41(2), 151–156 (1998)

    Article  Google Scholar 

  3. Zhang, D., Li, Y.: Studies on kinetics and thermodynamics of biomachining pure copper. Sci. China, Ser. C Life Sci. 42(1), 57–62 (1999)

    Article  Google Scholar 

  4. Miyano, Y., Kamiya, O., Chouanine, L., Kikuchi, Y.: Fundamental studies on biomachining of carbon steel by iron oxidizing bacteria (Materials, Metallurgy & Weldability, International Symposium of JWRI 30th Anniversary). Trans. JWRI 32(1), 239–242 (2003)

    Google Scholar 

  5. Johnson, D., Warner, R., Shih, A.J.: Surface roughness and material removal rate in machining using microorganisms. J. Manuf. Sci. Eng. 129(1), 223–227 (2007)

    Article  Google Scholar 

  6. Istiyanto, J., Ko, T.J., Yoon, I.C.: A study on copper micromachining using microorganisms. Int. J. Precision Eng. Manuf. 11(5), 659–664 (2010)

    Article  Google Scholar 

  7. Hocheng, H., Chang, J.H., Jadhav, U.U.: Micromachining of various metals by using Acidithiobacillus ferrooxidans 13820 culture supernatant experiments. J. Cleaner Prod. 20(1), 180–185 (2012)

    Article  Google Scholar 

  8. Jadhav, U.U., Hocheng, H., Weng, W.H.: Innovative use of biologically produced ferric sulfate for machining of copper metal and study of specific metal removal rate and surface roughness during the process. J. Mater. Proc. Technol. 213(9), 1509–1515 (2013)

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to M. Ravi Sankar .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2020 Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Singh, A., Manikandan, A., Sankar, M.R., Pakshirajan, K., Roy, L. (2020). Empirical Modelling and Optimisation of Bio-Micromachining on Antimicrobial Copper to Fabricate Micromixing System. In: Shunmugam, M., Kanthababu, M. (eds) Advances in Unconventional Machining and Composites. Lecture Notes on Multidisciplinary Industrial Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-32-9471-4_55

Download citation

  • DOI: https://doi.org/10.1007/978-981-32-9471-4_55

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-32-9470-7

  • Online ISBN: 978-981-32-9471-4

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics