Skip to main content
SpringerLink
Log in
Book cover

Intelligent Manufacturing and Energy Sustainability pp 633–644Cite as

Dimensional Analysis of Form Drilling Parameters by Buckingham Pi Theorem and Optimization of Heat Generation in Form Drilling Process by Taguchi

  • Conference paper
  • First Online:

Part of the book series: Smart Innovation, Systems and Technologies ((SIST,volume 169))

Abstract

Form drilling, a novel method of hole-making process, is performed on aluminum 8011 work material with tungsten carbide conical tool. The thrust force and torque are measured by varying the process parameters such as speed, feed, diameter of tool, thickness of work material, and magnesium powder. Temperature of the workpiece during the operation is measured by infrared thermometer. The objective of this study is to identify the most effective parameters which give a cylindrical-shaped bushing without significant radial fracture or petal formation and effect of the heat generated during bushing formation in form drilling. Taguchi method is applied to optimize the influencing parameters in form drilling for heat generation. The influencing parameter affecting heat generated in form drilling is investigated by using ANOVA, and the same is confirmed by confirmation test of Taguchi method of analysis. The experimental results show that the process variable speed influence is more followed by feed. It is observed that Mg powder, workpiece thickness, tool diameter, speed, and feed affect the petal height formation by 2.98, 0.77. 85.85, 1.83, and 1.68%, respectively. Among all the process variables, tool diameter influence is more, and after the tool diameter, the influencing parameter is Mg powder.

This is a preview of subscription content, log in via an institution.

Chapter
USD   29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD   169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD   219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD   219.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Learn about institutional subscriptions

References

  1. Miller, S.F., Li, R., Wang, H., Shih, A.J.: Experimental and numerical analysis of the friction drilling process. ASME J. Manuf. Eng. (2004). Submitted for publications

    Google Scholar 

  2. Miller, S.F., Blau, P., Shih, A.J.: Micro structural alterations associated with friction drilling of steel, aluminum, and titanium. J. Mater. Eng. Perform. (2005). Accepted for publication

    Google Scholar 

  3. van Geffen, J.A.: Piercing tool. U.S. Patent No. 3,939,683 (1976)

    Google Scholar 

  4. van Geffen J.A.: Method and apparatuses for forming by frictional heat and pressure holes surrounded each by a boss in a metal plate or the wall of a metal tube. U.S. Patent No. 4,175,413 (1979)

    Google Scholar 

  5. Chow, H.-M., Lee, S.-M., Yang, L.-D.: Machining characteristic study of friction drilling on AISI 304 stainless steel. J. Mater. Process. Technol. 207, 180–186 (2008)

    Article  Google Scholar 

  6. France, J.E., Davidson, J.B., Kirby, P.A.: Strength and rotational stiffness of simple connections to tubular columns using flowdrill connectors. J. Constr. Steel Res. 50(1), 15–34 (1999)

    Article  Google Scholar 

  7. France, J.E., Davidson, J.B., Kirby, P.A.: Moment-capacity and rotational stiffness of endplate connections to concrete-filled tubular columns using flowdrill connectors. J. Constr. Steel Res. 50(1), 35–38 (1999)

    Article  Google Scholar 

  8. France, J.E., Davidson, J.B., Kirby, P.A.: Strength and rotational response of moment connections to tubular columns using flowdrill connectors. J. Constr. Steel Res. 50(1), 1–14 (1999)

    Article  Google Scholar 

  9. Ku, W.L., Hung, C.L., Lee, S.M., Chow, H.M.: Optimization in thermal friction drilling for SUS 304 stainless steel. Int. J. Adv. Manuf. Technol. 53(9–12), 935–944 (2011)

    Google Scholar 

  10. Skovron, J.D., Rohan Prasad, R., Ulutan, D., Mears, L., Detwiler, D., Paolini, D., Baeumler, B., Claus, L.: Effect of thermal assistance on the joint quality of Al6063-T5A during flow drill screwdriving. J. Manuf. Sci. Eng. 137(051019), 1–8 (2015)

    Google Scholar 

  11. Su, K.-Y., Welo, T., Wang, J.: Improving friction drilling and joining through controlled material flow. In: 46th SME North American Manufacturing Research Conference, NAMRC 46, Texas, USA, pp. 663–670 (2018)

    Google Scholar 

  12. Kurt, M., Bagci, E., Kaynak, Y.: Application of Taguchi methods in the optimization of cutting parameters for surface finish and hole diameter accuracy in dry drilling processes. Int. J. Adv. Manuf. Technol. 40, 458–469 (2009)

    Article  Google Scholar 

  13. El-Bahloul, S.A., El-Shourbagy, H.E., El-Bahloul, A.M., El-Midany, T.T.: Experimental and thermo-mechanical modeling optimization of thermal friction drilling for AISI 304 stainless steel. CIRP J. Manuf. Sci. Technol. CIRPJ (2017)

    Google Scholar 

  14. Raju, B.P., Swamy, M.K.: Finite element simulation of a friction drilling process using deform-3D. Int. J. Eng. Res. Appl. (IJERA) 2(6), 716–721 (2012). ISSN: 2248-9622

    Google Scholar 

  15. Miller, S.F., Blau, P.J., Shih, A.J.: Tool wear in friction drilling. Int. J. Mach. Tools Manuf 47, 1636–1645 (2007)

    Article  Google Scholar 

  16. Gopichand, A., Brahmam, M.V., Bhanuprakash, D.: Numerical simulation and analysis of friction drilling process for alumina alloy using Ansys. Int. J. Eng. Res. Technol. (IJERT) 3(12) (2014). ISSN: 2278-0181

    Google Scholar 

  17. Prabhu, T., Arulmurugu, A.: Experimental analysis of friction drilling on aluminium and copper. Int. J. Mech. Eng. Technol. (IJMET) 5(5), 130–139 (2014). ISSN 0976–6340 (Print), ISSN 0976–6359 (Online)

    Google Scholar 

Download references

Author information

Authors and Affiliations

  1. Mechanical Engineering Department, Sri Venkateswara University College of Engineering, Tirupati, Andhra Pradesh, India

    Y. Bhargavi & V. Diwakar Reddy

Authors
  1. Y. Bhargavi
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. V. Diwakar Reddy
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Y. Bhargavi .

Editor information

Editors and Affiliations

  1. Department of Mechanical Engineering, Malla Reddy College of Engineering & Technology, Secunderabad, Telangana, India

    A.N.R. Reddy

  2. Department of Mechanical Engineering, Indian Institute of Technology Bombay, Mumbai, Maharashtra, India

    Deepak Marla

  3. School of Aerospace, Mechatronics and Manufacturing Engineering, RMIT University, Bundoora East Campus, Bundoora, Melbourne, VIC, Australia

    Milan Simic

  4. Institute of Informatics and Telecommunications, Reshetnev Siberian State University of Science and Technology, Krasnoyarsk, Russia

    Margarita N. Favorskaya

  5. School of Computer Engineering, KIIT Deemed to be University, Bhubaneswar, Odisha, India

    Suresh Chandra Satapathy

Rights and permissions

Reprints and permissions

Copyright information

© 2020 Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Bhargavi, Y., Diwakar Reddy, V. (2020). Dimensional Analysis of Form Drilling Parameters by Buckingham Pi Theorem and Optimization of Heat Generation in Form Drilling Process by Taguchi. In: Reddy, A., Marla, D., Simic, M., Favorskaya, M., Satapathy, S. (eds) Intelligent Manufacturing and Energy Sustainability. Smart Innovation, Systems and Technologies, vol 169. Springer, Singapore. https://doi.org/10.1007/978-981-15-1616-0_61

Download citation

  • DOI: https://doi.org/10.1007/978-981-15-1616-0_61

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-15-1615-3

  • Online ISBN: 978-981-15-1616-0

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics

Search

Navigation