Skip to main content

Fuzzy Logic-Based Model for Predicting Surface Roughness of Friction Drilled Holes

  • Conference paper
  • First Online:

Part of the book series: Advances in Intelligent Systems and Computing ((AISC,volume 1048))

Abstract

The nontraditional hole-making process Friction Drilling (FD) receives major attention nowadays because of its operational efficiency in terms of unpolluted, chipless hole making and in fact, the holes are drilled in single step. It is a cumbersome and challenging task to predict surface finish of the work material in the final stages of operation. This difficulty arises because of nonlinear interactions between the process parameters and nonuniform nature of the heat caused by friction which occurred between the conical drill bit rotating at high speed and the workpiece. Since this process is having ambiguities and uncertainties, a model based on fuzzy logic has been developed for the prediction of surface roughness of drilled holes in the FD process. Operating parameters such as rotational speed of the spindle, feed rate, and workpiece temperature are the three membership functions chosen to propose this fuzzy model. These functions are assigned for each input of the model. This fuzzy logic model is verified by two firsthand set of parameter values. The results opine that the established fuzzy model is well in agreement with the investigational data with the maximum deviation of 3.81%. Furthermore, three-dimensional surface plots are developed using this fuzzy model to reveal the influence of individual process parameters on the surface ambiguities. The outcomes of the study attest that the three-dimensional surface plots are much useful for selecting input parameter combinations to achieve the required surface roughness.

This is a preview of subscription content, log in via an institution.

Buying options

Chapter
USD   29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD   44.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD   59.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Learn about institutional subscriptions

References

  1. Lee, S.M., et al.: Friction drilling of austenitic stainless steel by uncoated and PVD AlCrN-and TiAlN-coated tungsten carbide tools. Int. J. Mach. Tools Manufact. 49.1, 81–88 (2009)

    Article  Google Scholar 

  2. Qu, Jun, Blau, Peter J.: A new model to calculate friction coefficients and shear stresses in thermal drilling. J. Manuf. Sci. Eng. 130(1), 014502 (2008)

    Article  Google Scholar 

  3. Ku, W.-L., et al.: Optimization in thermal friction drilling for SUS 304 stainless steel. Int. J. Advanc. Manufact. Technol. 53.912, 935–944 (2011)

    Article  Google Scholar 

  4. Miller, Scott F., Shih, Albert J.: Thermo-mechanical finite element modeling of the friction drilling process. J. Manuf. Sci. Eng. 129(3), 531–538 (2007)

    Article  Google Scholar 

  5. Miller, S.F., et al.: Experimental and numerical analysis of the friction drilling process. J. Manufact. Sci. Eng. 128.3, 802–810

    Article  Google Scholar 

  6. Krasauskas, P., et al.: Experimental analysis and numerical simulation of the stainless AISI 304 steel friction drilling process. Mechanics 20(6), 590–595 (2014)

    Google Scholar 

  7. Chow, H.M., Lee, S.M., Yang, L.D.: Machining characteristic study of friction drilling on AISI 304 stainless steel. J. Mater. Process. Technol. 207.1–3, 180–186 (2008)

    Article  Google Scholar 

  8. Miller, Scott F., Blau, Peter J., Shih, Albert J.: Tool wear in friction drilling. Int. J. Mach. Tools Manuf 47(10), 1636–1645 (2007)

    Article  Google Scholar 

  9. Mutalib, M.Z.A. et al.: Characterization of tool wear in friction drilling. J. Tribol. 17:93–103 (2018)

    Google Scholar 

  10. Kerkhofs, M., et al.: The performance of (Ti, Al) N-coated flowdrills. Surf. Coat. Technol. 68, 741–746 (1994)

    Article  Google Scholar 

  11. Miller, Scott F., Shih, Albert J., Blau, Peter J.: Microstructural alterations associated with friction drilling of steel, aluminum, and titanium. J. Mater. Eng. Perform. 14(5), 647–653 (2005)

    Article  Google Scholar 

  12. Chandrasekaran, M., et al.: Application of soft computing techniques in machining performance prediction and optimization: a literature review. Int. J. Advanc. Manufact. Technol. 46(5-8), 445–464 (2010)

    Article  Google Scholar 

  13. D’Errico, G.E.: Fuzzy control systems with application to machining processes. J. Mater. Process. Technol. 109.1–2, 38–43 (2001)

    Article  Google Scholar 

  14. Jang, J.SR.: ANFIS: adaptive-network-based fuzzy inference system. IEEE Trans. Syst. Man Cybernet 23.3, 665–685 (1993)

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to N. Narayana Moorthy .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2020 Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Narayana Moorthy, N., Kanish, T.C. (2020). Fuzzy Logic-Based Model for Predicting Surface Roughness of Friction Drilled Holes. In: Das, K., Bansal, J., Deep, K., Nagar, A., Pathipooranam, P., Naidu, R. (eds) Soft Computing for Problem Solving. Advances in Intelligent Systems and Computing, vol 1048. Springer, Singapore. https://doi.org/10.1007/978-981-15-0035-0_19

Download citation

Publish with us

Policies and ethics