Skip to main content

Recycling of Marble Waste in the Manufacturing of Ceramic Roof Tiles

  • Conference paper
  • First Online:
Waste Valorisation and Recycling

Abstract

Marble dust is the waste generated during the cutting process of marble blocks. Recycling that waste in the manufacture of ceramic products helps in reducing environmental pollution, lower the production cost, and also achieve sustainable development that saves sources of raw materials for future generations. This work aims at recycling marble dust waste in the manufacture of ceramic roofing tiles. This waste was added to a standard roof tile mix at different percentages up to 30% and fired at 1000 and 1150 °C for 3 h soaking time. Raw materials were characterized using XRD, XRF, true density, and particle size distribution. Fired tiles were investigated for their physical and mechanical properties. The results showed that 10% marble dust could be used in samples fired at 1000 °C for the production of ceramic roofing tiles that meet the American standard specifications.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 219.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Ulubeyli GC, Artir R (2015) Properties of hardened concrete produced by waste marble powder. Procedia—Soc Behav Sci 195:2181–2190

    Article  Google Scholar 

  2. Rania AH, Salah E, Safwan K (2011) Marble and granite waste: characterization and utilization in concrete bricks. Int J Biosci, Biochem Bioinform 1(4):286–290

    Google Scholar 

  3. Khyaliya RK, Kabeer KISA, Vyas AK (2017) Evaluation of strength and durability of lean mortar mixes containing marble waste. Constr Build Mater 147:598–607

    Article  CAS  Google Scholar 

  4. Jyothi Y, Somaiah PV, Reddy KHP, Venkateshwarlu V, Swamy KK, Raju BD, Rao KSR (2017) An inexpensive and environmentally friendly activated marble waste as a catalyst for vapour phase dehydration of 1,4-butanediol to tetra-hydro-furan. Catal Commun (in press)

    Google Scholar 

  5. Arel HŞ (2016) Recyclability of waste marble in concrete production. J Clean Prod 131:179–188

    Article  Google Scholar 

  6. Sudarshan DK, Vyas AK (2017) Impact of fire on mechanical properties of concrete containing marble waste. J King Saud Univ—Eng Sci (in press)

    Google Scholar 

  7. Ulubeyli GC, Bilir T, Artir R (2016) Durability properties of concrete produced by marble waste as aggregate or mineral additives. Procedia Eng 161:543–548

    Article  CAS  Google Scholar 

  8. Aditya C, Halim A, Putri CF (2014) Waste marble utilization from residue marble industry as a substitution of cement and sand within concrete roof tile production. Int J Eng Res (IJER) 3(8):501–506

    Article  Google Scholar 

  9. García-Ten J, Mallol G, Bou E, Silva G, Fernández J, Molina A, Romera J (2003) Recycling marble working wastes in manufacturing ceramic products, part II: ceramic wall tile manufacture. Ceram Forum Int 80(10):E30–E32

    Google Scholar 

  10. Erdoğan NB, Yeprem HA, Günay E, Marşoğlu M (2011) Evaluating waste marble dust as floor tile. Mater pruf 53(5):290–294

    Google Scholar 

  11. ASTM D 422/1963 (Reapproved 2007) Method for particle–size analysis of soils. Annual book of American Society for Testing of Material (ASTM), U.S.A., vol 04.08 (March 2014)

    Google Scholar 

  12. ASTM C 326/2009 (Reapproved 2014), Standard test method for drying and firing shrinkages of ceramic white ware clays. Annual book of American Society for Testing of Material (ASTM), U.S.A., vol 15.02 (April 2017)

    Google Scholar 

  13. ASTM D 7348/2013, Standard test methods for loss on ignition (L.O.I) of solid combustion residues. Annual book of American Society for Testing of Material (ASTM), U.S.A., vol 05.06 (September 2016)

    Google Scholar 

  14. ASTM C 20/2000 (Reapproved 2015) Standard test methods for apparent porosity, water absorption, apparent specific gravity, and bulk density of burned refractory brick and shapes by boiling water. Annual book of American Society for Testing of Material (ASTM), U.S.A., vol 15.01 (March 2017)

    Google Scholar 

  15. ASTM C 67/ 2017, Standard test methods for sampling and testing brick and structural clay tile. Annual book of American Society for Testing of Material (ASTM), U.S.A., vol 04.05 (June 2017)

    Google Scholar 

  16. ASTM C 1167/ 2011, Standard specification for clay roof tiles. Annual book of American Society for Testing of Material (ASTM), U.S.A., vol 04.05 (June 2017)

    Google Scholar 

  17. McCabe L, Smith C (2005) Unit operations of chemical engineering. 7th ed., McGraw–Hill, New York

    Google Scholar 

  18. Kingery WD, Bowen HK, Uhlmann DR (1976) Introduction to ceramics, 2nd edn. Wiley, New York

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Sh. K. Amin .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Amin, S.K., El-Sherbiny, S.A., Abo-Almaged, H.H., Abadir, M.F. (2019). Recycling of Marble Waste in the Manufacturing of Ceramic Roof Tiles. In: Ghosh, S. (eds) Waste Valorisation and Recycling. Springer, Singapore. https://doi.org/10.1007/978-981-13-2784-1_11

Download citation

Publish with us

Policies and ethics