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Real-Time Experimental Investigation on Dynamic Failure of Sandwich Structures and Layered Materials

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Abstract

We present a systematic experimental investigation of the generation and subsequent evolution of dynamic failure modes in sandwich structures and layered materials subjected to out-of-plane low-speed impact. Model sandwich specimens involving a compliant polymer core sandwiched between two metal layers and other model layered materials were designed to simulate failure evolution mechanisms in real sandwich structures and layered materials. High-speed photography and dynamic photoelasticity were utilized to study the nature and sequence of such failure modes. In all cases, inter-layer (interfacial) cracks appeared first. These cracks were shear-dominated and were often intersonic even under moderate impact speeds. The transition from inter-layer crack growth to intra-layer crack formation was also observed. The shear inter-layer cracks kinked into the core layer, propagated as opening-dominated intra-layer cracks and eventually branched as they attained high enough growth speeds causing brittle core fragmentation. In-depth failure mechanics experiments on the dynamic crack branching, crack kinking and penetration at a weak interface, interfacial debonding ahead of a main incident crack were also conducted to understand the physical insight of the dynamic failure modes and their transition observed from sandwich structures and layered materials.

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Acknowledgments

The authors gratefully acknowledge the support of the Office of Naval Research through a MURI grant to Caltech (N00014–06–1–0730), a research grant to Vanderbilt (N00014–08–1–0137), Dr. Y.D.S Rajapakse, Program Manager of both projects.

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Correspondence to L. Roy Xu .

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Xu, L.R., Rosakis, A.J. (2009). Real-Time Experimental Investigation on Dynamic Failure of Sandwich Structures and Layered Materials. In: Daniel, I.M., Gdoutos, E.E., Rajapakse, Y.D.S. (eds) Major Accomplishments in Composite Materials and Sandwich Structures. Springer, Dordrecht. https://doi.org/10.1007/978-90-481-3141-9_22

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