Skip to main content

The Influence of EP/AW Addition in the MQL Method on the Parameters of Surface Geometrical Structure in the Process of Turning 316L Steel

  • Conference paper
  • First Online:
Advances in Manufacturing Engineering and Materials

Abstract

The methods of cooling with minimum lubrication, MQL, and with minimum cooling and lubrication, MQCL, are often applied in machining nowadays due to their ecological and environmental advantages. The MQL and MQCL methods are a good alternative to dry cutting, especially during machining of hard-to machine steels, where high temperature occurs in the cutting zone and process engineers want high quality of the machined surface. The paper compares four methods of cooling when turning austenitic steel, 316L: dry cutting, MQCL method, MQL method and MQL + EP/AW method. During the experiment, 2D height parameters were monitored, as well as Abbott Firestone curve with the spatial parameters and profiles of selected surfaces have been presented. Due to the large number of variables in the tests, the planning method of Parameter Space Investigation has been used. When applying the MQL cooling method with the addition of EP/AW, the smallest values of Ra and Rz parameters have been obtained in the whole range of the variable parameters of machining. The Abbott Firestone curve, together with the spatial parameters, has proved that a surface manufactured after the process of turning in the MQL + EP/AW conditions shows better exploitation properties.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 129.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Shokoohi, Y., Khosrojerdi, E., Rassolian Shiadhi, B.H.: Machining and ecological effects of a new developed cutting fluid in combination with different cooling techniques on turning operation. J. Clean. Prod. 94, 330–339 (2015)

    Article  Google Scholar 

  2. Barth, M.: Belastung und Beanspruchung durch biologische Arbeitsstoffe bei Kühlschmiermittel-Exponierten in der Metallbearbeitung. University of Duüsseldorf, Düsseldorf. (Dr. -Ing. Dissertation), Elsevier B.V. (2003)

    Google Scholar 

  3. Twardowski, P., Legutko, S., Krolczyk, G.M., Hloch, S.: Investigation of wear and tool life of coated carbide and cubic boron nitride cutting tools in high speed milling. Adv. Mech. Eng. 7(6), 1–9 (2015)

    Article  Google Scholar 

  4. Niemczewska-Wójcik, M.: Multi-sensor measurements of titanium alloy surface texture formed at subsequent operations of precision machining process. Measurement 96, 8–17 (2016)

    Article  Google Scholar 

  5. Kaplonek, W., Nadolny, K., Królczyk, G.M.: The use of focus-variation microscopy for the assessment of active surfaces of a new generation of coated abrasive tools. Meas. Sci. Rev. 16(2), 42–53 (2016)

    Article  Google Scholar 

  6. Aramcharoen, A.: Influence of cryogenic cooling on tool wear and chip formation in turning of titanium alloy. Procedia CIRP 46, 83–86 (2016)

    Article  Google Scholar 

  7. Pušavec, F., Kopač, J.: Sustainability assessment: cryogenic machining of inconel 718. Stroj. Vestnik/J. Mech. Eng. 57(9), 637–647 (2011)

    Article  Google Scholar 

  8. Maruda, R.W., Legutko, S., Krolczyk, G.M., Lukianowicz, C., Stoic, A.: Effect of anti-wear additive on cutting tool and surface layer of workpiece state under MQCL conditions. Teh. Vjesn. - Tech. Gaz. 22(5), 1219–1223 (2015)

    Google Scholar 

  9. Maruda, R.W., Feldshtein, E., Legutko, S., Krolczyk, G.M.: Analysis of contact phenomena and heat exchange in the cutting zone under minimum quantity cooling lubrication conditions. Arab. J. Sci. Eng. 41(2), 661–668 (2016)

    Article  Google Scholar 

  10. Dhar, N.R., Kamruzzaman, M., Ahmed, M.: Effect of minimum quantity lubrication (MQL) on tool wear and surface roughness in turning AISI-4340 steel. J. Mater. Process. Technol. 172(2), 299–304 (2006)

    Article  Google Scholar 

  11. Maruda, R.W., Krolczyk, G.M., Michalski, M., Nieslony, P., Wojciechowski, S.: Structural and microhardness changes after turning of the AISI 1045 steel for minimum quantity cooling lubrication. J. Mater. Eng. Perform. 26(1), 431–438 (2017)

    Article  Google Scholar 

  12. Tawakoli, T., Hadad, M.J., Sadeghi, M.H., Daneshi, A., Stöckert, S., Rasifard, A.: An experimental investigation of the effects of workpiece and grinding parameters on minimum quantity lubrication-MQL grinding. Int. J. Mach. Tools Manuf. 49(12–13), 924–932 (2009)

    Article  Google Scholar 

  13. Maruda, R.W., Legutko, S., Krolczyk, G.M., Hloch, S., Michalski, M.: An influence of active additives on the formation of selected indicators of the condition of the X10CrNi18-8 stainless steel surface layer in MQCL conditions. Int. J. Surf. Sci. Eng. 9(5), 452–465 (2015)

    Article  Google Scholar 

  14. Emami, M., Sadeghi, M.H., Sarhan, A.A.D., Hasani, F.: Investigating the Minimum quantity lubrication in grinding of Al 2O3 engineering ceramic. J. Clean. Prod. 66, 632–643 (2014)

    Article  Google Scholar 

  15. Krolczyk, G.M., Maruda, R.W., Nieslony, P., Wieczorowski, M.: Surface morphology analysis of Duplex Stainless Steel (DSS) in clean production using the power spectral density. Measurement 94, 464–470 (2016)

    Article  Google Scholar 

  16. Jaber, S.A., Ruggiero, A., Battaglia, S., Affatato, S.: On the roughness measurement on knee prostheses. Int. J. Artif. Organs 38(1), 39–44 (2015)

    Article  Google Scholar 

  17. Liao, Y.S., Lin, H.M.Ã.: Mechanism of minimum quantity lubrication in high-speed milling of hardened steel. Int. J. Mach. Tools Manuf. 47, 1660–1666 (2007)

    Article  Google Scholar 

  18. Ruggiero, A., D’Amato, R., Gómez, E.: Experimental analysis of tribological behavior of UHMWPE against AISI420C and against TiAl6V4 alloy under dry and lubricated conditions. Tribol. Int. 92, 154–161 (2015)

    Article  Google Scholar 

  19. Arunachalam, R.M., Mannan, M.A., Spowage, A.C.: Residual stress and surface roughness when facing age hardened Inconel 718 with CBN and ceramic cutting tools. Int. J. Mach. Tools Manuf. 44(9), 879–887 (2004)

    Article  Google Scholar 

  20. Ruggiero, A., D’Amato, R., Gómez, E., Merola, M.: Experimental comparison on tribological pairs UHMWPE/TIAL6V4 alloy, UHMWPE/AISI316L austenitic stainless and UHMWPE/AL2O3ceramic, under dry and lubricated conditions. Tribol. Int. 96, 349–360 (2016)

    Article  Google Scholar 

  21. Rabiei, F., Rahimi, A.R., Hadad, M.J., Ashrafijou, M.: Performance improvement of minimum quantity lubrication (MQL) technique in surface grinding by modeling and optimization. J. Clean. Prod. 86, 447–460 (2015)

    Article  Google Scholar 

  22. Krajnik, P., Rashid, A., Pušavec, F., Remškar, M., Yui, A., Nikkam, N., Toprak, M.S.: Transitioning to sustainable production - part III: developments and possibilities for integration of nanotechnology into material processing technologies. J. Clean. Prod. 112, 1156–1164 (2015)

    Article  Google Scholar 

  23. Su, Y., Gong, L., Li, B., Liu, Z., Chen, D.: Performance evaluation of nanofluid MQL with vegetable-based oil and ester oil as base fluids in turning. Int. J. Adv. Manuf. Technol. 83(9–12), 2083–2089 (2016)

    Article  Google Scholar 

  24. Hdz-García, H.M., Pech-Canul, M.I., Muñoz-Arroyo, R., Mtz-Enriquez, A.I., Acevedo-Dávila, J.L., Castro-Román, M.J., Reyes-Valdés, F.A.: 304 stainless steel brazing incorporating tungsten nanoparticles. J. Mater. Process. Technol. 215, 1–5 (2015)

    Article  Google Scholar 

  25. Vamsi Krishna, P., Nageswara Rao, D.: Performance evaluation of solid lubricants in terms of machining parameters in turning. Int. J. Mach. Tools Manuf. 48(10), 1131–1137 (2008)

    Article  Google Scholar 

  26. Statnikov, R.B., Matusov, J.B.: Multicriteria Analysis in Engineering. Springer (2002)

    Google Scholar 

  27. Dhar, N.R., Islam, M.W., Islam, S., Mithu, M.A.H.: The influence of minimum quantity of lubrication (MQL) on cutting temperature, chip and dimensional accuracy in turning AISI-1040 steel. J. Mater. Process. Technol. 171(1), 93–99 (2006)

    Article  Google Scholar 

  28. Machado, A.R., Wallbank, J.: The effect of extremely low lubricant volumes in machining. Wear 210(1–2), 76–82 (1997)

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Grzegorz M. Krolczyk .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Maruda, R.W., Wojciechowski, S., Krolczyk, G.M., Pimenov, D.Y., Legutko, S. (2019). The Influence of EP/AW Addition in the MQL Method on the Parameters of Surface Geometrical Structure in the Process of Turning 316L Steel. In: Hloch, S., Klichová, D., Krolczyk, G., Chattopadhyaya, S., Ruppenthalová, L. (eds) Advances in Manufacturing Engineering and Materials. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-319-99353-9_37

Download citation

  • DOI: https://doi.org/10.1007/978-3-319-99353-9_37

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-99352-2

  • Online ISBN: 978-3-319-99353-9

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics