Abstract
The rectification columns of oil and gas processing and petrochemical enterprises play a leading role in the production of intermediate and finished products. During their operation, column apparatuses are exposed to the operating load as well as to the corrosive working environment. All the above factors cause the development of the degradation processes in metal and its premature wear. Therefore, there is a problem of increasing the service life of the equipment, taking into account the factors that affect the operational properties of the equipment at all stages of its life cycle. The impact of the typical for such a stage as the production of installation works on the installation of column equipment in the design position has not been sufficiently studied. This implies the task of verifying the hypothesis of the effect of installation loads on the geometric parameters of the columns after a certain period of operation of the equipment. In this paper, we investigate the relationship between the maximum loads on the column apparatus casing that arise during the installation of equipment and the areas of increased corrosive wear revealed by measuring the wall thickness during technical diagnostics. Based on the research results, certain measures have been developed to eliminate or reduce the negative impact of installation loads.
This is a preview of subscription content, log in via an institution to check access.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Gatin RN (2010) Improving of the method for designating zones of nondestructive testing in assessing the technical condition of column apparatuses. Dissertation, Ufa State Petroleum Technological University
Zakirnichniy GE, Aibatullin RG, Mavletkulov UR (2014) Analysis of the stress–strain state of a column apparatus of two-layer steel 16GS + 08X13 taking into account the metal stratification. Nefegazovoye delo 1:317–328
Ibragimov IG (2010) Investigation of the influence of vibrational and ultrasonic vibrations in the welding process on the properties of welded joints of oil and gas equipment made of 12Kh18N10T steel. Oil and gas business, No. 42, p 67
Karetnikov DV, Rizvanov RG, Fayrushin AM, K. Kolokhov KS (2014) Improving the reliability of oil and gas equipment operating under conditions of significant temperature differences. Technol Mech Eng 4:33–37
Gabdrakhmanov TF, Afanasyev IA, Frolov YA, Karimov RR (2017) Formation and development of the normative and methodological base in the oil and gas industry. Oil Gas Bus 2:67–72
Gostenova EA (2010) Dynamic behavior of a column apparatus with piping in case of explosive shock wave impact. Dissertation, Ufa State Petroleum Technological University
Zakirnichniy GE, Lasman AP, Mavletkulov UR (2015) Stress–strain state analysis of the column apparatus made of two-layer steel 08X13 + 16GS taking into account the size and location of the fittings and manholes. Neftegazovoye delo 13(4):200–207
Kuzeev IR, Tlyasheva RR, Ilyin KA (2006) Research of dynamic behavior of column apparatuses under explosive influence. Oil Gas Bus, No. 2, p 57
Storozhenko YV (2000) Evaluation of survivability of a column apparatus of oil refineries under the action of an external explosion. Dissertation, State Petroleum Technological University
Ilyaeva MA (2002) Stability of a column apparatus under the dynamic impact of an external explosion. Dissertation, Ufa State Petroleum Technological University
Gostenova EA, Tlyashev IR (2017) Application of the finite element analysis to the solution of problems of predicting the behavior of column type devices with technological strapping in emergency situations. Electron Sci J Oil Gas 4:140–151
Iremadze EO, Grigorieva TV, Miftakhova GM, Beloborodova TG (2017) Methods of mathematical modeling in the development of optimal solutions for the use of process equipment. Oil Gas 15(1):204–209
Yuldybaev LKh, Shepelev ES (2017) The method of diagnosing the state of technical objects using mathematical models. Oil Gas 15(1):221–225
Shvarev AA, Shamshovich EO, Shamshovich VF, Shvareva EN (2016) Analysis of emergency situations in Russia with the help of mathematical statistics. Oil Gas 14(3):204–208
Cherepanov AP (2015) Influence of corrosion wear on the resource of technical devices. Vestn Angarskogo State Tech Univ 9:75–84
Zakharov MN, Nasosnov MA (2014) Evaluation of the strength of operated welded pressure vessels according to the results of non-destructive testing. Oil, Gas Bus 7:56–60
Kolotov VY, Silinskaya YN, Kuzora IE (2009) Evaluation of the corrosive effect on the equipment of a delayed coking unit. Oil refining and petrochemistry, Scientific and technical achievements and best practices 2:41–44
Khafizova OF, Fayrushin AM, Karetnikov DV (2014) Technological possibilities of increasing the mechanical properties of welded metal of steel 09G2S. Notes Min Inst 209:104–108
Karetnikov DV, Rizvanov RG, Fayrushin AM, Kolokhov KS (2011) Technology modernization of manufacturing welded hulls of apparatuses for oil and gas processing from low-alloyed steels. Probl Mech Eng Autom 4:156–162
Yuldybaev RK (2017) Experience of parametric diagnosis of complex technical systems. Oil Gas 15(3):140–144
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer Nature Switzerland AG
About this paper
Cite this paper
Mukhametzyanov, Z.R., Rubtsov, A.V., Valiev, A.S. (2019). Estimation of Influence Character of Installation Loads on Degree of Corrosive Wear of Column Apparatus. In: Radionov, A., Kravchenko, O., Guzeev, V., Rozhdestvenskiy, Y. (eds) Proceedings of the 4th International Conference on Industrial Engineering. ICIE 2018. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-319-95630-5_215
Download citation
DOI: https://doi.org/10.1007/978-3-319-95630-5_215
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-95629-9
Online ISBN: 978-3-319-95630-5
eBook Packages: EngineeringEngineering (R0)