Abstract
The article describes a sudden problem of unplanned failures of the kiln drive due to the destruction of the barb bolts of pillow block bolts. However, the evaluation of the bolts’ state according to the conditions of long-term strength did not confirm the loss of their operability. The model of gradual bolt failures has been developed using the kinetic approach to the destruction of structural materials and the thermodynamic condition for the solids strength in order to theoretically substantiate and solve the problem. The cause of the destruction in a barb bolts material was established after approximately 4-year operation on the basis of the theoretical analysis. Calculations showed that at the end of this lifetime the energy density of the material structure defects reaches a critical value corresponding to its melting enthalpy and leads to its destruction. The undertaken analysis made it possible to propose and justify two new design versions of the kiln rotary drive with almost complete unloading of the pillow block bolts. One of them is connected with the transfer of the drive to the opposite side; the other implies a direction change in the kiln rotation. The second version of the drive reconstruction turned out to be technically and economically feasible as well as the least prolonged. It is commissioned into commercial operation.
This is a preview of subscription content, log in via an institution to check access.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Goldebaev VP (2006) The rotary kiln is 4.5 × 125 m (wet method) with subsequent reconstruction to a 4.5 × 85 m furnace (dry method). Strength calculations, ZAO Volgotsemservis, Toljatti. (in Russian)
Sorokin VG et al (2001) Steels and alloys. Database: reference. Intermet Inzhiniring, Moscow, p 608 (in Russian)
Zhurkov SN, Nurzullaev BN (1953) Time dependence of strength under various loading regimes. ZhTF 10:1677–1689 (in Russian)
Cherepanov GP (1989) Mechanics of destruction and the kinetic theory of strength. Probl Strength 1:3–8 (in Russian)
Regel VR, Slutsker AI, Tomashevsky EE (1974) The kinetic nature of the strength of solids. The main edition of physics and mathematics literature published by Nauka Publishers (in Russian)
Fedorov VV (1985) Kinetics of damage and destruction of solids. Publisher “Fan” UzSSR, Tashkent (in Russian)
Pronikov AS (2002) Parametric reliability of machines. MSTU N.E. Bauman, Moscow (in Russian)
Shashkin VV et al (1992) Reliability in mechanical engineering: Handbook. Polytechnics, SPb. (in Russian)
Antsupov AV, Antsupov VP (2013) Designed assessment of machine element reliability due to efficiency criteria. Vestnik of Nosov Magnitogorsk State Technical University, pp 62–66
Kapur K et al (1980) Reliability and design of systems. Mir, Moscow (in Russian)
Kogaev VP et al (1985) Calculations of machine parts and structures for strength and durability. Mechanical Engineering, Moscow (in Russian)
Antsupov AV et al (2015) Theory and practice of ensuring the reliability of machine parts by the criteria of kinetic strength and wear resistance of materials: monograph. Publishing house NMSTU, Magnitogorsk (in Russian)
Ivanova VS (1992) Synergetics: strength and destruction of metallic materials. Nauka, Moscow (in Russian)
Fedorov VV et al (2014) Fundamentals of ergodynamics and synergetics of deformable bodies. Publishing House of the Federal State Educational Establishment of Higher Professional Education “KSTU”, Kaliningrad (in Russian)
Antsupov AV, Antsupov VP, Slobodianskii MG et al (2016) Energy-mechanical concept of the durability prediction of friction units on the wear resistance criterion of elements. J Frict Wear 494–499
Antsupov AV, Antsupov AV Jr, Slobodyansky MG et al (2008) Structural-energy approach to the evaluation of frictional reliability of materials and machine parts. Materials of the 66th scientific-technical, pp 258–262 (in Russian)
Fedorov VV (1979) Thermodynamic aspects of strength and fracture of solids. Publishing House “Fan” UzSSR, Tashkent (in Russian)
Antsupov AV, Antsupov AV, Antsupov VP (2017) Analytical method for project resource estimation of metallurgical machinery parts. Izvestiya Vysshikh Uchebnykh Zavedenij. Chernaya Metallurgiya 62–66
Antsupov VP, Dvornikov LT, Gromakovsky DG et al (2014) Fundamentals of the physical theory of reliability of machine parts by the criteria of kinetic strength of materials. Bull Nosov Moscow State Tech Univ 141–146 (in Russian)
Antsupov AV, Antsupov AV, Antsupov VP (2016) Estimation and assurance of machine component design lifetime. Procedia Eng 726–733
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer Nature Switzerland AG
About this paper
Cite this paper
Antsupov, A.V., Antsupov, A.V., Slobodianskii, M.G. (2019). Overhaul-Period Renewal of Cement Kiln Rotary Drive. In: Radionov, A., Kravchenko, O., Guzeev, V., Rozhdestvenskiy, Y. (eds) Proceedings of the 4th International Conference on Industrial Engineering. ICIE 2018. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-319-95630-5_140
Download citation
DOI: https://doi.org/10.1007/978-3-319-95630-5_140
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-95629-9
Online ISBN: 978-3-319-95630-5
eBook Packages: EngineeringEngineering (R0)