Abstract
Synthegran is composite material compounded of an epoxy binder and high-strength mineral filler. Fillers include different fractions of granite macadam with various grain sizes from 1 to 15 mm. Synthegran is used in order to substitute iron casting employed for basic parts of lathes, machines, and tools. Nowadays, the behavior of this material in the process of manufacturing parts and assemblies from it and while machining has not been sufficiently studied yet. Synthegran machining has several features distincting it from similar metal machining. It is explained by characteristic properties and the structure of material to be machined. This article deals with the mechanism of swarf formation during machining of the mentioned composite by a blade cutting tool. Due to the material being fragile, the fundamental principles of the theory of fracture mechanics as well as the theory of metal cutting were analyzed. The mathematical models of cutting process, which allow us to determine state of stress in cutting area and predict the quality of synthegran surface, were proposed. The research demonstrated that peak normal and shear stresses during machining occur below the cutting surface. Thus, during swarf formation, the crack will spread deep into a material surface. Consequently, the quality of the composite surface is fully determined by a trajectory of crack propagation under the formation of discontinuous chip.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Rogov VA (2008) Modern machine-building materials and blanks. Academia, Moscow
Baranchikov VI, Tarapanov AS, Harlamov GA (2002) Machining of special materials in mechanical engineering. Mashinostroenie, Moscow
Vereshchaka AS, Kushner VS (2009) Machining of materials. Vysshaya shkola, Moscow
Markov AM (2014) Technological features of machining of parts made of composite materials. Nauk Tekhnol Mashinostr 7(37):3–8
Poduraev VN (1974) Cutting of hard-to-machine materials. Vysshaya shkola, Moscow
Yaroslavtsev VM (2012) High efficiency technologies of machining of products made of composite materials. Sci Educ
Sadat AB (1990) Machining of composites. Encycl Compos 3
Sonbaty IE, Khashaba UA, Machaly T (2004) Factors affecting the machinability of GFR/epoxy composites. Compos Struct 63:329–338
Shin Y, Dandekar C (2012) Mechanics and modeling of chip formation in machining of MMC. Machining of metal matrix composites. Springer, London, pp 1–49
Ekobori T (1970) Physics and mechanics of fracture and strength of solids. Metalurgiya, Moscow
Kolmogorov VL (1971) Stresses, deformation and destruction. Metalurgiya, Moscow
Chen Y, Kulasegaram S (2009) Numerical modelling of fracture of particulate composites using SPH method. Comput Mater Sci 47(1):60–70
Deng DZ, Luo JX (2012) Study of the crack propagation for particles reinforced composite materials with different inclusion distribution. Adv Mater Res 461:338–342
JrL Mishnaevsky, Dong M, Honle S, Schmauder S (1999) Computational mesomechanics of particle-reinforced composites. Comput Mater Sci 16:133–143
Morozov EM, Zernin MV (1999) Contact problems of fracture mechanics. Mashinostroenie, Moscow
Ajzikovich SM, Ajzikovich SM, Aleksandrov VM (2006) Contact problems of elasticity theory for inhomogeneous media. Fizmatlit, Moscow
Timoshenko SP (1979) Theory of elasticity. Nauka, Moscow
Shmidt IV (2013) Model of the stress state of polymeric composite layered system for machining cutting. Fundam Appl Probl Tech Technol
Hashin Z (1983) Analysis of composite materials—a survey. J Appl Mech 50:481–505
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer Nature Switzerland AG
About this paper
Cite this paper
Ivanova, T.N., Tyukpiekov, V.N. (2019). Mathematical Model of State of Stress in Cutting Area During Synthegran Machining. In: Radionov, A., Kravchenko, O., Guzeev, V., Rozhdestvenskiy, Y. (eds) Proceedings of the 4th International Conference on Industrial Engineering. ICIE 2018. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-319-95630-5_126
Download citation
DOI: https://doi.org/10.1007/978-3-319-95630-5_126
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-95629-9
Online ISBN: 978-3-319-95630-5
eBook Packages: EngineeringEngineering (R0)