Skip to main content

Design and Manufacture of a Sustainable Lightweight Prefabricated Material Based on Gypsum Mortar with Semirigid Polyurethane Foam Waste

  • Conference paper
  • First Online:
International Congress on Polymers in Concrete (ICPIC 2018) (ICPIC 2018)

Abstract

The characterization of a new gypsum mortar-based composite material that incorporates various combinations of polyurethane waste in its matrix is reported in this paper. The new material, a lightweight plate for use in internal ceilings, is characterized in a series of standardized tests: bulk density, mechanical behavior, and the reaction to fire test. Moreover, the study details the industrial manufacturing process linked to the integration of waste from the plastics industry. Increased quantities of polymer waste caused significant reductions in bulk density and mechanical strength, although with reasonable behavior of the plates up to substitution levels of 50%. The non-combustibility test demonstrated the potential of the new material for interior use in buildings. The technology of the new gypsum mortar-based material and polyurethane waste could potentially maximize the reuse and the life-span of this type of waste that would otherwise be incinerated or dumped on landfill sites.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 189.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 249.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 329.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Plastics-the Facts 2015. An analysis of European plastics production, demand and waste data.

    Google Scholar 

  2. Mounanga, P., Gbongbon, W., Poullain, P., & Turcry, P. (2008). Proportioning and characterization of lightweight concrete mixtures made with rigid polyurethane foam wastes. Cement and Concrete Composites, 30(9), 806–814.

    Article  Google Scholar 

  3. Gutiérrez-González, S., Gadea, J., Rodríguez, A., Junco, C., Calderón, V., Martín, A., & Campos, P. L. (2012). Spanish patent ES 2 386 116 B2.

    Google Scholar 

  4. Gutiérrez-González, S., Gadea, J., Rodríguez, A., Junco, C., & Calderón, V. (2012). Lightweight plaster materials with enhanced thermal properties made with polyurethane foam wastes. Construction and Building Materials, 28(1), 653–658.

    Article  Google Scholar 

  5. Alameda, L., Calderón, V., Junco, C., Rodríguez, A., Gadea, J., & Gutiérrez-González, S. (2016). Characterization of gypsum plasterboard with polyurethane foam waste reinforced with polypropylene fibers. Materiales de Construcción, 66(324), e100.

    Article  Google Scholar 

  6. EN 13279-1:2009 Gypsum binders and gypsum plasters. Definitions and requirements.

    Google Scholar 

  7. EN 13279-2:2004 Gypsum binders and gypsum plasters. Test methods

    Google Scholar 

  8. EN 520:2005 Gypsum plasterboards. Definitions, specifications and test methods.

    Google Scholar 

  9. EN 14246:2007 Gypsum elements for suspended ceilings – Definitions, requirements and test methods.

    Google Scholar 

  10. Official Journal of the European Communities No L, p. 50. Directive 89/106/EEC as regards the classification of the reaction to fire performance of construction products 23.2.2000.

    Google Scholar 

Download references

Acknowledgments

This study has been completed within the framework of the LIFE REPOLYUSE Project, LIFE 2016, Environment Life Programme by the European Commission.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Sara Gutiérrez González .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2018 Springer International Publishing AG, part of Springer Nature

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

González, S.G., Junco, C., Calderon, V., Saiz, Á.R., Gadea, J. (2018). Design and Manufacture of a Sustainable Lightweight Prefabricated Material Based on Gypsum Mortar with Semirigid Polyurethane Foam Waste. In: Taha, M. (eds) International Congress on Polymers in Concrete (ICPIC 2018). ICPIC 2018. Springer, Cham. https://doi.org/10.1007/978-3-319-78175-4_57

Download citation

  • DOI: https://doi.org/10.1007/978-3-319-78175-4_57

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-78174-7

  • Online ISBN: 978-3-319-78175-4

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics