Abstract
A new methodology to estimate costs for wear and Rolling Contact Fatigue (RCF) on rails that cause a major portion of track maintenance costs is presented. It is demonstrated for a standard UIC-Y25 bogie and a FR8RAIL bogie, a softer and cross-braced iteration of the former. The rail profile evolution and the surface-initiated fatigue on the rail surface for different track radii with progressive tonnage are calculated using multi-body simulations. ‘Fastrip’ is used to calculate tangential stresses on the contact patch. Various non-linearities in the vehicle and track models have been considered, based on running conditions on the Swedish Iron-ore line. A cyclic rail grinding procedure at fixed tonnage intervals based on recommendations from EN13231-5 is implemented, to also account for the effect of track maintenance on the rate of rail surface damage. The wear depths (W), worn cross-sectional areas (A) and the number of axle passes that carry a risk for RCF initiation (\(N_r\)) are presented and discussed for 100 Mega Gross Tonnes passage. In doing so, the methodology addresses ‘track-friendliness’ of the running gear considering both its design and the track maintenance strategies.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Smith, A., Iwnicki, S., Kaushal, A., Odolinski, K., Wheat, P.: Estimating the relative cost of track damage mechanisms: combining economic and engineering approaches. Proc. Inst. Mech. Eng. Part F: J. Rail Rapid Transit 231(5), 620–636 (2017)
Öberg, J., Andersson, E.: Determining the deterioration cost for railway tracks. Proc. Inst. Mech. Eng. Part F: J. Rail Rapid Transit 223(2), 121–129 (2009)
Holzfeind, J., Nerlich, I., Giger, M., Schweiz, B.: Wear-based component in the track access charging system of Switzerland - an incentive to return to a reflection on an overall optimum (in German). In: ZEVrail, vol. 139, pp. 6–7 (2015)
Hossein-Nia, S., Sichani, M., Stichel, S., Casanueva, C.: Wheel life prediction model – an alternative to the FASTSIM algorithm for RCF. Veh. Syst. Dyn. 56(7), 1051–1071 (2018). https://doi.org/10.1080/00423114.2017.1403636
Li, X., Yang, T., Zhang, J., Cao, Y., Wen, Z., Jin, X.: Rail wear on the curve of a heavy haul line-numerical simulations and comparison with field measurements. Wear 366–367, 131–138 (2016)
Six, K., Mihalj, T., Trummer, G., Marte, C., Krishna, V.V., Hossein-Nia, S., Stichel, S.: Assessment of running gears regarding rolling contact fatigue of wheels and rails based on stochastic simulations. In: Proceedings of the 11th International Conference on Contact Mechanics and Wear of Rail/Wheel Systems (CM2018), pp. 878–885, Delft (2018)
Heyder, R., Brehmer, M.: Empirical studies of head check propagation on the DB network. Wear 314(1–2), 36–43 (2014)
Zoeteman, A., Dollevoet, R., Li, Z.: Dutch research results on wheel/ rail interface management : 2001–2013 and beyond. J. Rail Rapid Transit 228(6), 642–651 (2014)
European Committee for Standardization: EN 13231-5:2018– Procedures for rail reprofiling in plain line, switches, crossings and expansion devices . Technical report (2019)
Schoech W., Heyder R., Grohmann H: Contact geometry and surface fatigue - guidelines for appropriate rail maintenance. In: 7th International Conference on Contact Mechanics and Wear of Rail/Wheel Systems, Brisbane (2006)
European Committee for Standardization: EN13231-3:2012- Acceptance of reprofiling rails in track. Technical report (2012)
Krishna, V.V., Casanueva, C., Hossein-Nia, S., Stichel, S.: FR8RAIL Y25 running gear for high tonnage and speed. In: Proceedings of the 12th International Heavy Haul Association Conference IHHA, pp. 690–697, Narvik (2019)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2020 Springer Nature Switzerland AG
About this paper
Cite this paper
Krishna, V.V., Hossein-Nia, S., Stichel, S. (2020). New Methodology to Estimate Costs Caused by Rail Wear and RCF Depending on the Type of Running Gear. In: Klomp, M., Bruzelius, F., Nielsen, J., Hillemyr, A. (eds) Advances in Dynamics of Vehicles on Roads and Tracks. IAVSD 2019. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-38077-9_84
Download citation
DOI: https://doi.org/10.1007/978-3-030-38077-9_84
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-38076-2
Online ISBN: 978-3-030-38077-9
eBook Packages: EngineeringEngineering (R0)