Skip to main content
SpringerLink
Log in

Software Spindle Speed Variation as Method for Chatter Suppression in Drilling

  • Conference paper
  • First Online:
Proceedings of the 5th International Conference on Industrial Engineering (ICIE 2019) (ICIE 2019)

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

Included in the following conference series:

Abstract

The spindle speed variation (SSV) method for chatter suppression in drilling was studied. The existing chatter suppression methods used at various types of metalworking, including the drilling process, were analyzed. The spindle speed variation method was described. The experimental setup, which consists of the measuring equipment and the cutting tool, was described. Software and constructive ways for implementation of the SSV method were analyzed. The experimental data on CNC machine capabilities to vary spindle speed rates were presented. SSV method implementation constraints for a specific machine were analyzed. The recommendations for the choice of modulation parameters were given. Modal analysis results for a technological system were presented. Constant spindle speed cutting and variable spindle speed cutting were compared. The effects of spindle speed variation parameters on the chatter amplitude and surface roughness were studied. A spindle speed variation depth ensuring a high-quality surface finish was determined. The dependence of machined sample displacement vibration on a spindle speed variation depth was determined. The experimental results were interpreted.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Log in via an institution
Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Altintas Y (2012) Manufacturing automation: metal cutting mechanics, machine tool vibrations. Cambridge University Press, Cambridge

    Google Scholar 

  2. Quintana G, Ciurana J (2011) Chatter in machining processes: a review. Int J Mach Tool Manuf 51:363–376

    Article  Google Scholar 

  3. Roukema J, Altintas Y (2007) Generalized modeling of drilling vibrations, Part I. Time domain model of drilling kinematics, dynamics and hole formation. Int J Mach Tools Manuf 47(9):1455–1473. https://doi.org/10.1016/j.ijmachtools.2006.10.005

    Article  Google Scholar 

  4. Roukema J, Altintas Y (2007) Generalized modeling of drilling vibrations. Part II. Chatter stability in frequency domain. Int J Mach Tools Manuf 47/9:1474–1485. https://doi.org/10.1016/j.ijmachtools.2006.10.006

    Article  Google Scholar 

  5. Ahmadi K, Altintas Y (2013) Stability of lateral, torsional and axial vibrations in drilling. Int J Mach Tools Manuf 68:63–74. https://doi.org/10.1016/j.ijmachtools.2013.01.006

    Article  Google Scholar 

  6. Huang BW (2005) The drilling vibration behavior of a twisted microdrill. J Manuf Sci Eng Trans ASME 126(4):719–726. https://doi.org/10.1115/1.1813472

    Article  Google Scholar 

  7. Ahmadi K, Savilov A (2015) Modeling the mechanics and dynamics of arbitrary edge drills. Int J Mach Tools Manuf 89:208–220. https://doi.org/10.1016/j.ijmachtools.2014.11.012

    Article  Google Scholar 

  8. Stoferle T, Grab H (1972) Vermeiden von Ratterschwingungendurch Periodische Drehzahlanderung. Werkstatt und Betrieb 105:727–730

    Google Scholar 

  9. Inamura T, Sata T (1974) Stability analysis of cutting under varying spindlespeed. Ann CIRP 23(1):119–120

    Google Scholar 

  10. Svinin VM, Peshkova EA, Rybas AA (2015) Investigation of the process of turning non-rigid shafts using a cutting speed modulation device. In: Collection of articles of the XV International Scientific Practical Conference: in 3 parts. Trans-Baikal State University, Russian Federation, Chita, pp 49–54

    Google Scholar 

  11. SINUMERIK828D, 840Dsl: Avoiding vibration in slewing gear pieces. https://support.industry.siemens.com. Accessed 18 Nov 2018

  12. Chiappini E, Tirelli S, Albertelli P, Strano M, Monno M (2014) On the mechanics of chip formation in Ti–6Al–4V turning with spindle speed variation. Int J Mach Tools Manuf 77:16–26. https://doi.org/10.1016/j.ijmachtools.2013.10.006

    Article  Google Scholar 

  13. Ishibashi T, Fujimoto H, Ishii S, Yamamoto K, Terada Y (2014) High-frequency-variation speed control of spindle motor for chatter vibration suppression in NC machine tools. In: American control conference (ACC) Portland, Oregon, USA, 4–6 July 2014. https://doi.org/10.1109/acc.2014.6858869

  14. Otto A, Radons G (2013) Application of spindle speed variation for chatter suppression in turning. CIRP J Manufact Sci Technol 6:102–109. https://doi.org/10.1016/j.cirpj.2013.02.002

    Article  Google Scholar 

  15. Totis G, Albertelli P, Sortino M, Monno M (2014) Efficient evaluation of process stability in milling with spindle speed variation by using the Chebyshev collocation method. J Sound Vib 333:646–668. https://doi.org/10.1016/j.jsv.2013.09.043

    Article  Google Scholar 

  16. Urbikain G, Olvera D, López de Lacalle LN, Elías-Zúñiga A (2016) Spindle speed variation technique in turning operations: modeling and real implementation. J Sound Vib 335:1–13. https://doi.org/10.1016/j.jsv.2016.07.033

    Article  Google Scholar 

  17. Vnukov YN, Natalchishin VV, Germashev AI, Kuchugurov MV, Dyadya SI (2014) The use of modulation of the speed of the main movement of the milling machine for damping regenerative self-oscillations when milling thin-walled parts. Bull NTUU “KPI” Ser Mach-Build 3(72):1–217

    Google Scholar 

  18. Kuchugurov MV, Germashev AI, Dyadya SI, Pirozhok AV (2015) Features of the implementation of the drive control capabilities of machines based on the rack CNC Siemens. High Technol Mach Equip 1(25):80–87

    Google Scholar 

  19. Savilov AV, Pyatykh AS, Timofeev SA (2013) Optimization of machining processes based on modal and dynamometric analysis. Sci Technol Ind 1(2):42–46

    Google Scholar 

  20. Svinin VM (2006) Selection of cutting speed variation parameters for regenerative chatter suppression. Vestnik of Samara State Technical University. Tech Sci 41:135–142

    Google Scholar 

  21. Svinin VA (2011) Regenerative chatter suppression in milling. Cutting speed variation. LAP LAMBERT Academic Publishing GmbH & Co. KG, Saarbrucken (Germany)

    Google Scholar 

Download references

Author information

Authors and Affiliations

  1. Irkutsk National Research Technical University, 83, Lermontov St., Irkutsk, 664074, Russia

    V. M. Svinin, A. V. Savilov & A. V. Shutenkov

Authors
  1. V. M. Svinin
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. A. V. Savilov
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. A. V. Shutenkov
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to V. M. Svinin .

Editor information

Editors and Affiliations

  1. South Ural State University, Chelyabinsk, Russia

    Andrey A. Radionov

  2. Platov South Russian State Polytechnic University, Novocherkassk, Russia

    Oleg A. Kravchenko

  3. South Ural State University, Chelyabinsk, Russia

    Victor I. Guzeev

  4. South Ural State University, Chelyabinsk, Russia

    Yurij V. Rozhdestvenskiy

Rights and permissions

Reprints and permissions

Copyright information

© 2020 Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Svinin, V.M., Savilov, A.V., Shutenkov, A.V. (2020). Software Spindle Speed Variation as Method for Chatter Suppression in Drilling. In: Radionov, A., Kravchenko, O., Guzeev, V., Rozhdestvenskiy, Y. (eds) Proceedings of the 5th International Conference on Industrial Engineering (ICIE 2019). ICIE 2019. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-22063-1_15

Download citation

  • DOI: https://doi.org/10.1007/978-3-030-22063-1_15

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-22062-4

  • Online ISBN: 978-3-030-22063-1

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics

Search

Navigation