Skip to main content

Sub-rapid Solidification Study by Using Droplet Solidification Technique

  • Conference paper
  • First Online:
Advanced Real Time Imaging II

Part of the book series: The Minerals, Metals & Materials Series ((MMMS))

Abstract

Droplet solidification technique is important with respect to the fundamental study of strip casting given the common conditions of direct contact between cooling mold and solidifying metal. In this study, an improved droplet solidification technique has been developed for the in situ observation of the sub-rapid solidification phenomena of metal droplets impinging onto the water-cooled copper substrate. The heat transfer rates were calculated by the inverse heat conduction program (IHCP) , according to the responding temperatures’ gradient inside the cooling mold. Meanwhile a charge coupled device (CCD) camera was placed beside the bell jar aimed to record the whole melting and solidification process of the steel sample, which also allowed the determination of the final wetting angel, during the dipping tests. Moreover, it was found that the heat transfer rate increased with decreasing final contact angle, which means better wetting condition between the liquid sample and the copper substrate.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 129.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 169.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Netto PGQ, Tavares RP, Isac M, Guthrie RIL (2001) A technique for the evaluation of instantaneous heat fluxes for the horizontal strip casting of aluminum alloys. ISIJ Int 41(11):1340–1349

    Article  CAS  Google Scholar 

  2. Luiten EEM, Blok K (2003) Stimulating R&D of industrial energy-efficient technology; the effect of government intervention on the development of strip casting technology. Energy Policy 31(13):1339–1356

    Article  Google Scholar 

  3. Loulou T, Artyukhin EA, Bardon JP (1999) Estimation of thermal contact resistance during the first stages of metal solidification process: I—experiment principle and modelisation. Int J Heat Mass Tran 42(12):2129–2142

    Article  CAS  Google Scholar 

  4. Zhang W, Yu Y, Fang Y, Li J (2011) Determination of interfacial heat flux of stainless steel solidification on copper substrate during the first 0.2 s. J Shanghai Jiaotong Univ 16(1):65–70

    Article  Google Scholar 

  5. Nolli P (2007) Doctoral thesis. Carnegie Mellon University

    Google Scholar 

  6. Todoroki H, Lertarom R, Cramb AW, Jimbo I, Suzuki T (1996) Evaluation of the initiation of solidification of iron against a water cooled copper mold. Electr Furn Conf Proc, 1371–1379

    Google Scholar 

  7. Nolli P, Cramb AW (2008) Naturally deposited oxide films in near-net-shape casting: importance, mechanisms of formation, and prediction. Metall Mater Trans B 39(B):56–65

    Google Scholar 

  8. Nolli P, Cramb AW (2007) Interaction between iron droplets and H2S during solidification. ISIJ Int 47:1284–1293

    Article  CAS  Google Scholar 

  9. Yu Y, Cramb AW, Heard R, Fang Y, Cui J (2006) The effect of oxygen partial pressure on heat transfer and solidification. ISIJ Int 46(10):1427–1431

    Article  CAS  Google Scholar 

  10. Zhu CY, Wang WL, Lu C (2019) Characterization of cermet coatings and its effect on the responding heat transfer performance in strip casting process. J Alloy Compd 770:631–639

    Article  CAS  Google Scholar 

  11. Strezov L, Herbertson J (1998) Experimental studies of interfacial heat transfer and initial solidification pertinent to strip casting. ISIJ Int 38:959–966

    Article  CAS  Google Scholar 

  12. Strezov L, Herbertson J, Belton GR (2000) Mechanisms of initial melt/substrate heat transfer pertinent to strip casting. Metall Mater Trans B 31(B):1023–1030

    Article  Google Scholar 

  13. Wang WL, Zhu CY, Lu C, Yu J, Zhou LJ (2018) Study of the heat transfer behavior and naturally deposited films in strip casting by using droplet solidification technique. Metall Mater Trans A

    Google Scholar 

  14. Zhang H, Wang W, Zhou D, Ma F, Lu B, Zhou L (2014) A study for initial solidification of Sn–Pb alloy during continuous casting: Part I. The development of the technique. Metall Mater Trans B 45(B):1038–1047

    Article  Google Scholar 

  15. Zhou D, Wang W, Zhang H, Ma F, Chen K, Zhou L (2014) A study for initial solidification of Sn–Pb alloy during continuous casting: Part II. Effects of casting parameters on initial solidification and shell surface. Metall Mater Trans B 45(B):1048–1056

    Article  CAS  Google Scholar 

  16. Zhang H, Wang W (2017) Mold simulator study of heat transfer phenomenon during the initial solidification in continuous casting mold. Metall Mater Trans B 48(B):779–793

    Article  CAS  Google Scholar 

  17. Luo X, Wang W, Ma F (2016) Degree of undercooling and wettability behavior of liquid steel on single-crystal Al2O3 and MgO substrate under controlled oxygen partial pressure. ISIJ Int 56(8):1333–1341

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Wanlin Wang .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 The Minerals, Metals & Materials Society

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Lu, C., Wang, W., Zhu, C. (2019). Sub-rapid Solidification Study by Using Droplet Solidification Technique. In: Nakano, J., et al. Advanced Real Time Imaging II. The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-030-06143-2_11

Download citation

Publish with us

Policies and ethics