Skip to main content
Log in

Effect of Elevated Temperatures on Tribological Characteristics of a Plasma-Sprayed Al2O3 Coating under Sliding Conditions without Lubrication

  • Published:
Journal of Friction and Wear Aims and scope Submit manuscript

Abstract

The article presents the results of tribological testing of a plasma-sprayed Al2O3, MgAl2O4 coating under sliding conditions without lubrication at a volume temperature of 20–600°C. The counterface materials were the alloys 316L(N)-IG, BrAZHNMts9-4-4-1 (aluminum bronze) used in the constriction of enhanced heat flux panels of the first wall and blanket module connectors of the ITER thermonuclear reactor. There was a significant increase in the friction coefficient and wear intensity at temperatures of T ≥ 250°C for both types of coatings. The main wear mechanism of oxide coatings was abrasive, which appeared after onset of brittle fracture and fatigue spalling areas on the surface coatings. Possible ways of reducing frictional forces in friction units with Al2O3, MgAl2O4 coatings are presented.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1.
Fig. 2.
Fig. 3.

Similar content being viewed by others

REFERENCES

  1. ITER Materials Assessment Report, ITER Document No. G74 MA 10 W 0.3, Saint-Paul-lès-Durance, 2004.

  2. Toma, F.-L., Scheitz, S., Berger, L.-M., Sauchuk, V., Kusnezoff, M., and Thiele, S., Comparative study of the electrical properties and characteristics of thermally sprayed alumina and spinel coatings, J. Therm. Spray Technol., 2011, vol. 20, nos. 1–2, pp. 195–204.

    Article  ADS  Google Scholar 

  3. Zaytzev, A.N., Alexandrova, Yu.P., and Yago-pol’skii, A.G., A comparative analysis of physical and mechanical properties of gas-thermal radiation-resistant electrical insulating coatings depending on the application method, Izv. Vyssh. Uchebn. Zaved., Mashinostr., 2018, no. 6, pp. 12–23.

  4. Niemi, K., Hakalahti, J., Hyvarinen, L., Laurila, J., Vuoristo, P., Berger, L.-M., Toma, F.-L., and Shakhverdova, I., Influence of chromia alloying on the characteristics of APS and HVOF sprayed alumina coatings, Proc. ITSC 2011 Int. Thermal Spray Conf. and Exposition, September 27–29,2011, Hamburg, Düsseldorf: DVS Media, 2011, vol. 276, pp. 1–6.

  5. Ouyang, J.H. and Sasaki, S., Tribological characteristics of low-pressure plasma-sprayed Al2O3 coating from room temperature to 800°C, Tribol. Int., 2005, vol. 38, pp. 49–57.

    Article  Google Scholar 

  6. Bolelli, G., Cannillo, V., Lusvarghi, L., and Manfredini, T., Wear behavior of thermally sprayed ceramic oxide coatings, Wear, 2006, vol. 261, pp. 1298–1315.

    Article  Google Scholar 

  7. Fadin, Yu.A., Kireenko, O.F., Kuznetsova, O.S., and Sychev, S.V., The initial stage of friction contact between brittle bodies, J. Frict. Wear, 2011, vol. 32, no. 3, pp. 227–229.

    Article  Google Scholar 

  8. Borosov, Yu.S., Kharlam, Yu.A., Sidorenko, S.L., and Ardatovskaya, E.N., Gazotermicheskie pokrytiya iz poroshkovykh materialov: Spravochnik (Gas-Thermal Coatings from Powder Materials: Handbook), Kiev: Naukova Dumka, 1987.

  9. Kiilakoski, J., Langlade, C., Koivuluoto, H., and Vuoristo, P., Characterizing the micro-impact fatigue behavior of APS and HVOF-sprayed ceramic coatings, Surf. Coat. Technol., 2019, vol. 371, pp. 245–254.

    Article  Google Scholar 

  10. Zaitsev, A.N., Strebkov, Yu.S., Leshukov, A.Yu., Ivanov, V.M., Kuksenova, L.I., Sachek, B.Ya., Mezrin, A.M., and Aleksandrova, Yu.P., Assessment of critical level of shear stresses in tribocouples of Al2O3 and metal details of ITER blanket modules, J. Mach. Manuf. Reliab., 2016, vol. 45, no. 6, pp. 522–530.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to A. N. Zaytsev.

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Zaytsev, A.N., Alexandrova, Y.P. Effect of Elevated Temperatures on Tribological Characteristics of a Plasma-Sprayed Al2O3 Coating under Sliding Conditions without Lubrication. J. Frict. Wear 41, 242–246 (2020). https://doi.org/10.3103/S1068366620030174

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.3103/S1068366620030174

Keywords:

Navigation