Advertisement

Journal of Superhard Materials

, Volume 40, Issue 6, pp 396–401 | Cite as

On the Wear Comparative Analysis of Cutting Tools Made of Composite Materials Based on Polycrystalline Cubic Boron Nitride when Finish Turning of AISI D2 (EN X153CrMoV12) Steel

  • Michal OciepaEmail author
  • Mariusz Jenek
  • Eugene Feldshtein
Investigation of Machining Processes
  • 6 Downloads

Abstract

This study presents the results of research on the condition of low content polycrystalline cubic boron nitride cutting tools (cBN-L) when finish turning of hardened AISI D2 tool steel. The least changes in the condition of wedges throughout the investigated turning feeds were observed for the composite cBN020 whereas the highest wear intensity was found for the composite cBN200. For all researched cutting materials, abrasive wear, as well intense adhesion were observed.

Keywords

cBN-L hardened steel finish turning wear cBN coatings 

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. 1.
    Bouacha, K., Yallese, M.A., Mabrouki, T., and Rigal, J.-F., Statistical analysis of surface roughness and cutting forces using response surface methodology in hard turning of AISI 52100 bearing steel with cBN tool, International Journal of Refractory Metal & Hard Materials, 2010, vol. 28, pp. 349–361.CrossRefGoogle Scholar
  2. 2.
    Bushlya, V.M., Gutnichenko, O.A., Zhou, J.M., Stahl, J.-E., and Gunnarsson, S., Tool wear and tool life of PCBN, binderless cBN and wBN-cBN tools in continuous finish hard turning of cold work tool steel, J. Superhard Mater., 2014, vol. 36, no. 1, pp. 49–60.CrossRefGoogle Scholar
  3. 3.
    Arsecularatne, J.A., Zhang, L.C., and Montross, C., Wear and tool life of tungsten carbide PCBN and PcD cutting tools, Int. J. Machine Tools & Manufacture, 2006, vol. 46, pp. 482–491.CrossRefGoogle Scholar
  4. 4.
    DIN ISO 513:2014–05, Classification and application of hard cutting materials for metal removal with defined cutting edges—Designation of the mail groups and groups of application (ISO 513:2012).Google Scholar
  5. 5.
    Galoppi, G.d.S., Filho, M.S., and Batalha, G.F., Hard turning of tempered DI 100Cr6 steel with coated and no coated cBN inserts, J. Mater. Processing Technology, 2006, vol. 179, pp. 146–153.CrossRefGoogle Scholar
  6. 6.
    Wada, T. and Hanyu, H., Tool wear of (Ti, Al)N-coated polycrystalline cubic boron nitride compact in cutting of hardened steel, IOP Conference Series: Materials Science and Engineering, 2017, vol. 264.Google Scholar
  7. 7.
    Diniz, A.E. and Oliveira, A.J., Hard turning of interrupted surfaces using cBN tools, J. Mater. Proc. Technol., 2008, vol. 195, pp. 275–281.CrossRefGoogle Scholar
  8. 8.
    De Godoy, V.A.A. and Diniz, A.E., Turning of interrupted and continuous hardened steel surfaces using ceramic and cBN cutting tools, J. Mater. Proc. Technol., 2011, vol. 211, pp. 1014–1025.CrossRefGoogle Scholar
  9. 9.
    Chou, K.Y., Evans, C.J., and Barash, M.M., Experimental investigation on cBN turning of hardened AISI 52100 steel, J. Mater. Proc. Technol., 2002, vol. 124, pp. 274–283.CrossRefGoogle Scholar
  10. 10.
    More, A.S., Jiang, W., Brown, W.D., and Malshe, A.P., Tool wear and machining performance of cBN–TiN coated carbide inserts and PCBN compact inserts in turning AISI 4340 hardened steel, J. Mater. Proc. Technol., 2006, vol. 180, pp. 253–262.CrossRefGoogle Scholar
  11. 11.
    Arsecularatne, J.A., Zhang, L.C., Montross, C., and Mathew, P., Machining of hardened AISI D2 steel with PCBN tools, J. Mater. Proc. Technol., 2006, vol. 171, pp. 244–252.CrossRefGoogle Scholar
  12. 12.
    Huang, Y., Chou, K.Y., and Liang, S.Y., CBN tool wear in hard turning: a survey on research progresses, International Journal of Advanced Manufacturing Technologies, 2007, vol. 35, pp. 443–453.CrossRefGoogle Scholar
  13. 13.
    Sadik, I.M., Wear development and cutting forces on cBN cutting tool in Hard Part turning of different hardened steels, 5th CIRP Conference on High Performance Cutting, 2012, pp. 232–237.Google Scholar
  14. 14.
    Coelho, R. and Elbestawi, M., Tool wear when turning hardened AISI 4340 with coated PCBN tools using finishing cutting conditions, Int. J. Machine Tools & Manufacture, 2007, vol. 47, pp. 263–272.CrossRefGoogle Scholar
  15. 15.
    Fuentes, J.A.O. and Keunecke, M., Analysis and application of cBN coated cutting tools, 7th Int. Conf. “The Coatings in Manufacturing Engineering”, Chalkidiki, Greece, 1998.Google Scholar
  16. 16.
    Uhlmann, E., Braeuer, G., Wiemann, E., and Keunecke, M., cBN coatings on cutting tools, Production Engineering. Research and development in Germany: annals of the German Academic Society for Production Engineering, 2004, vol. 11, pp. 45–48.Google Scholar
  17. 17.
    Petrusha, I.A., Osipov, A.S., Smirnova, T.I., Barsukova, T.P., Nikishina, M.V., and Tkach, V.N., High-E/low-E CBN/Si3N4 Composite for Heavy Interrupted Cutting, Proc. 4th Int. Swedish Production Symp. “SPS11”, Lund, Sweden, 3–5 May, 2011, Ed. Jan-Eric Ståhl, Lund: Swedish Production Academy, 2011, pp. 161–168.Google Scholar
  18. 18.
    Osipov, A.S., Klimczyk, P., Cygan, S., Malniichuk, Iu., A., Petrusha, I.A., and Jaworska, L., Composites of the cBN-Si3N4 system reinforced by SiCw for turning tools, J. Superhard Mater., 2016, vol. 38, no. 1, pp. 1–7.CrossRefGoogle Scholar

Copyright information

© Allerton Press, Inc. 2018

Authors and Affiliations

  • Michal Ociepa
    • 1
    Email author
  • Mariusz Jenek
    • 1
  • Eugene Feldshtein
    • 1
  1. 1.Institute of Machine Building and OperationUniversity of Zielona GoraZielona GoraPoland

Personalised recommendations