Abstract
Syntheses of ultrafine glass powders in the MgO–Al2O3–SiO2 ternary oxide system were effected by drying and calcining sols derived from acetylacetonate-tetraethoxysilane ethanol solutions. A mixture of magnesium and aluminum acetylacetonates, dissolved with Si(OC2H5)4 in an ethanol solution in a 2:4:5 Mg: Al: Si mole ratio, was hydrolyzed, spray-dried, and calcined to yield a glass powder of 70 Å primary particle size, which sintered to densities ≥ 2.5 g/cm3 and which formed μ-cordierite as the only crystalline phase below 1000 °C. Incorporation of dopant quantities of boron and phosphorus, via their alkyl esters in the hydrolysis reaction with Si(OC2H5)4 and the acetylacetonates, afforded powders which crystallized in the α-phase directly after sintering to density = 2.66 g/cm3.
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Major and minor axes were measured on 30 individual particles to determine if they were elliptical or spherical. Statistical tests indicated that the particles were spherical. Diameters of 300 more particles were measured, yielding the distribution in Fig. 2.
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David, L.D., Anderson, R.M., Dynys, J.M. et al. Synthesis and characterization of cordierite from acetylacetonate/alkoxide precursors. Journal of Materials Research 8, 1697–1702 (1993). https://doi.org/10.1557/JMR.1993.1697
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