Skip to main content
Log in

A journey with prasad’s processing maps

  • Applications Of Processing Maps
  • Published:
Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

The constitutive flow behavior of austenitic stainless steel types AISI 304L, 316L, and 304 in the temperature range of 873 K (600 °C) to 1473 K (1200 °C) and strain-rate range of 0.001 s−1–100 s−1 has been evaluated with a view to establishing processing-microstructure-property relationships during hot working. The technique adopted for the study of constitutive behavior is through establishing processing maps and instability maps, and interpreting them on the basis of dynamic materials model (DMM). The processing maps for 304L have revealed a domain of dynamic recrystallization (DRX) occurring at 1423 K (1150 °C) at 0.1 s−1, which is the optimum condition for hot working of this material. The processing maps of 304 predict DRX domain at 1373 K (1100 °C) and 0.1 s−1. Stainless steel type 316L undergoes DRX at 1523 K (1250 °C) and 0.05 s−1. At 1173 K (900 °C) and 0.001 s−1 this material undergoes dynamic recovery (DRY). In the temperature and strain rate regimes other than DRX and DRY domains, austenitic stainless steels exhibit flow localization. Large-scale experiments using rolling, forging, and extrusion processes were conducted with a view to validating the conclusions arrived at from the processing maps. The “safe” processing regime predicted by processing maps has been further refined using the values of apparent activation energy during deformation. The validity and the merit of this refining procedure have been demonstrated with an example of press forging trials on stainless steel 316L. The usefulness of this approach for manufacturing stainless steel tubes and hot rolled plates has been demonstrated.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Similar content being viewed by others

References

  1. N.J. Neale: Tribology Handbook, Butterworths, London, UK, 1983, p. 1.

    Google Scholar 

  2. D.T. Liewellyn and J.D. Murry: “Cold Worked Stainless Steels,” Special Report 86, Iron and Steel Institute, London, 1964, 197.

    Google Scholar 

  3. D.T. Liewellyn and V.J. McNeely: “Metallurgical Development in High Alloy Steels,” 1972, 49(1) p. 17.

    Google Scholar 

  4. W. Shichun: “Warm Forging of Stainless Steels,” J. Mech. Technol., 1982, 6, p. 333.

    Article  Google Scholar 

  5. S. Venkadesan: “Warm Working of Austenitic Stainless Steels,” M.S. Thesis, IIT Madras, India, 1982.

    Google Scholar 

  6. W. Roberts: “Dynamic Changes that Occur During Hot Working and Their Significance Regarding Microstructural Development and Hot Workability” in Deformation, Processing and Structure, George Krauses, ed., ASM, Metals Park, OH, 1984, pp. 109–84.

    Google Scholar 

  7. M.C. Mataya, E.L. Brown, and M.P. Raendeau: “Effect of Hot Working on Structure and Strength of Type 304L Austenitic Stainless Steel,” Metall. Trans. A., 1990, 21A, p. 1969.

    CAS  Google Scholar 

  8. S.K. Mehra, S.M. Rao, and N. Swaminathan: “Development of Thick Walled 304L Stainless Steel Seamless Tubes for Reactor Use,” Trans. Indian Inst. Metals., 1987, 40(1), p. 71.

    CAS  Google Scholar 

  9. S. Venugopal, M. Vasudevan, Sridhar Venugopal, P.V. Sivaprasad, S.K. Jha, P. Pandey, S.L. Mannan and Y.V.R.K. Prasad: “Industrial Validation of Processing Maps of Stainless Steel 304L Using Hot Rolling, Forging and Extrusion,” J. Mater. Sci. and Technol., 1996, 12, pp. 955–62.

    CAS  Google Scholar 

  10. A.K. Gupta, K.E. Hughes, and C.M. Sellars: “Glass Lubricated Hot Extrusion of Stainless Steel,” Met. Technol., 1980, 7, p. 323.

    CAS  Google Scholar 

  11. K. Laue and H. Stenger: Extrusion: Processes, Machinery, Tooling, ASM, Metals Park, OH, 1981, p. 1.

    Google Scholar 

  12. S. Venugopal, S.L. Mannan, and Y.V.R.K. Prasad: “Influence of Strain-Rate and State-of-Stress on the Formation of Ferrite in Stainless Steel Type AISI 304 During Hot Working,” Materials Letters, 1995, 26, pp. 161–65.

    Article  Google Scholar 

  13. F.B. Pickering: “Physical Metallurgy of Stainless Steel Developments,” Int. Met. Rev., Review No. 211, Dec. 1976, p. 227.

  14. B. Ahlblom and R. Sandstrom: “Hot Workability of Stainless Steels: Influence of Deformation Parameters, Microstructural Components, and Restoration Processes,” Int. Met. Rev., Review No. 1, 1982, p. 1.

  15. M.C. Mataya and G. Krauss: “A Test to Evaluate Flow Localization During Forging,” J. Appl. Metal Working, 1981, 2(1), p. 28.

    CAS  Google Scholar 

  16. M.K. Malik: “Extrusion Principles and Applications to Steel” in Proc. Intensive Course on Technology of Metal Forming, ASM-Indian Chapter and IIM-Bombay Chapter, Bombay, Maharashtra, India, 26–28 Feb., 1982, p. 31.

    Google Scholar 

  17. C. Rossard and P. Blain: “Simulation by Torsion of Hot Rolling Conditions to Determine Their Influence on Steel,” Revue de Metallurgie, 1965, 62, pp. 881–90.

    Google Scholar 

  18. W.J. McG Tegart: “Ductility,” ASM, Metals Park, Ohio, 1968, pp. 133–77.

    Google Scholar 

  19. H.J. McQueen and J.J. Jonas: “Recovery and Recrystallization During High Temperature Deformation” in Treatise on Materials Science and Technology, Vol. 6, Plastic Deformation of Materials, Academic Press Inc., New York, NY, 1975, pp. 394–493.

    Google Scholar 

  20. N.D. Ryan and H.J. McQueen: “Effects of Alloying Upon the Hot Workability of Carbon, Microalloyed, Tool, and Austenitic Stainless Steels” and “Mean Pass Flow Stresses and Interpass Softening in Multistage Processing of Carbon-, HLSA-, Tool- and -γ Stainless Steels,” J. Mech. Working Technol., 1986, 12, pp. 279–96 and 323–49.

    Article  CAS  Google Scholar 

  21. C.M. Sellars: “Computer Modelling of Hot Working Processes,” Mater. Sci. Technol., 1985, 1, p. 325.

    CAS  Google Scholar 

  22. H.L. Gegel, J.C. Malas, W.G. Frazier, and S. Venugopal: “Optimal Design of Thermomechanical Processes,” in “Hand Book of Workability and Process Design,” ed. G.E. Dieter, H.A. Kuhn and S.L. Semiatin, ASM, Materials Park, OH, 2003, pp. 337–45.

    Google Scholar 

  23. S. Venugopal and Baldev Raj: “A Holistic Approach to Thermomechanical Processing of Alloys,” Sadhana, 2003, 28, pp. 833–57.

    CAS  Google Scholar 

  24. Y.V.R.K. Prasad, H.L. Gegel, S.M. Doraivelu, J.C. Malas, J.T. Morgan, K.A. Lark, and D.R. Barker: “Modeling of Dynamic Material Behavior in Hot Deformation: Forging of Ti-6242,” Metall. Trans. A, 1984, 15A, p. 1883.

    CAS  Google Scholar 

  25. Kalyan Kumar: “Criteria for Predicting Metallurgical Instabilities in Processing,” M.Sc., Thesis, Indian Institute of Science, Bangalore, India, 1987.

    Google Scholar 

  26. N.D. Ryan and H.J. McQueen: “Dynamic Softening Mechanisms in 304 Stainless Steels,” Can. Metall. Quarterly, 1990, 29, pp. 147–62.

    CAS  Google Scholar 

  27. S. Venugopal: “Optimization of Workability and Control of Microstructure in Deformation Processing of Austenitic Stainless Steels: Development and Application of Processing Maps for Stainless Steels Type AISI 304 and 316L,” Ph.D. Thesis, University of Madras, India, 1993.

    Google Scholar 

  28. P.V. Sivaprasad, S.L. Mannan, Y.V.R.K. Prasad, and R.C. Chaturvedi: “Identification of Processing Parameters for Fe-15Cr-2.2Mo-15Ni-0.3Ti Austenitic Stainless Steel Using Processing Maps,” Mater. Sci. Technol., 2001, 17, pp. 545–50.

    CAS  Google Scholar 

  29. S.L. Semiatin and G.D. Lagoti: “Deformation and Unstable Flow in Hot Forging of Ti-6Al-2Sn-4Zr-2Mo-0.1Si” and “Deformation and Unstable Flow in Hot Torsion of Ti-6Al-2Sn-4Zr-2Mo-0.1Si,” Metall. Trans. A, 1981, 12A, pp. 1705–17 and 1719–28.

    Google Scholar 

  30. P. Rodriguez: “Serrated Plastic Flow,” Bull. Mater. Sci., 1984, 6, pp. 653–63.

    Google Scholar 

  31. J.C. Malas and V. Seetharaman: “Using Materials Behavior Models to Develop Process Control Strategies,” J. Metals, 1992, 44, p. 8.

    CAS  Google Scholar 

  32. H.L. Gegel: private communication, 1998.

  33. S. Venugopal, J.C. Malas, E.A. Medina, W.G. Frazier, S. Medeiros, W.M. Mullins, and R. Srinivasan: “Optimization of Microstructure During Deformation Processing Using Control Theory Principles,” Scripta Mater., 1997, 36, pp. 347–53.

    Article  CAS  Google Scholar 

  34. K.E. Kirk: Optimal Control Theory, Prentice-Hall, Englewood Cliffs, NJ, 1970, p. 1.

    Google Scholar 

  35. G.F. Vander Vooret: Metallography, Principles and Practice, ASM International, Metal Park, OH, 1989, p. 1.

    Google Scholar 

  36. W.M. Mullins, R.D. Irwin, J.C. Malas, and S. Venugopal: “Examination on the Use of Acoustic Emission for Monitoring Metal Forging Processes: A Study Using Simulation Technique,” Scripta Mater., 1997, 36, pp. 967–74.

    Article  CAS  Google Scholar 

  37. J.C. Malas: unpublished research, 1997.

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

Venugopal, S., Sivaprasad, P.V. A journey with prasad’s processing maps. J. of Materi Eng and Perform 12, 674–686 (2003). https://doi.org/10.1361/105994903322692475

Download citation

  • Received:

  • Revised:

  • Issue Date:

  • DOI: https://doi.org/10.1361/105994903322692475

Keywords

Navigation