The impact of phosphate scarcity on pharmaceutical protein production in S. cerevisiae: linking transcriptomic insights to phenotypic responses
The adaptation of unicellular organisms like Saccharomyces cerevisiae to alternating nutrient availability is of great fundamental and applied interest, as understanding how eukaryotic cells respond to variations in their nutrient supply has implications spanning from physiological insights to biotechnological applications.
The impact of a step-wise restricted supply of phosphate on the physiological state of S. cerevisiae cells producing human Insulin was studied. The focus was to determine the changes within the global gene expression of cells being cultured to an industrially relevant high cell density of 33 g/l cell dry weight and under six distinct phosphate concentrations, ranging from 33 mM (unlimited) to 2.6 mM (limited). An increased flux through the secretory pathway, being induced by the PHO circuit during low Pi supplementation, proved to enhance the secretory production of the heterologous protein. The re-distribution of the carbon flux from biomass formation towards increased glycerol production under low phosphate led to increased transcript levels of the insulin gene, which was under the regulation of the TPI1 promoter.
Our study underlines the dynamic character of adaptive responses of cells towards a change in their nutrient access. The gradual decrease of the phosphate supply resulted in a step-wise modulated phenotypic response, thereby alternating the specific productivity and the secretory flux. Our work emphasizes the importance of reduced phosphate supply for improved secretory production of heterologous proteins.
KeywordsPhosphate regulation heterologous protein production chemostat cultivations human insulin secretory flux TPI1 promoter
The long traditional attention and thus gathered familiarity with Saccharomyces cerevisiae is grounded on the deep knowledge about its genetics, physiology and cultivation techniques, making this eukaryote the main workhorse to study essential biological phenomena. Clearly, the gain of such immense knowledge fruited in many commercial success stories, when the formerly underrated baker's or brewer's yeast matured to one of the most widely used hosts for a large portfolio of products derived by means of recombinant DNA technology. Regarding its revenue and market, the production of active pharmaceutical ingredients (APIs) represents currently with annual global sales of approx. US$ 100 billion (reviewed by ), a significant field of research for improved yeast cell factory design.
The biotechnological production of human Insulin in S. cerevisiae (comprehensively reviewed by ) is considered to be the first of such successful commercial achievements, and represents even today, due to its enormous medical and market value, a highly important field of research. Despite the recent developments within the field of metabolic engineering and synthetic biology, which mostly target the production of metabolites like organic acids  and the reinforced alternatives to former petrochemical-based compounds (reviewed by  and ), only little novel engineering has been achieved in yeast with respect to its secretory abilities. Strain engineering approaches towards enhanced secretory production of APIs remain essentially on the levels of target gene amplification, over-expression of few ER-associated foldases , and the engineering of modified secretion signals that supposedly aim at optimizing the trafficking and release of the heterologous package (reviewed by ). The secretory machinery of eukaryotes like S. cerevisiae, embodying its severe quality control abilities and the performance of complex posttranslational modifications, is still providing a partly undiscovered and thus fruitful ground for biotechnological progress with respect to both quantitatively and qualitatively enhanced production of APIs. In particular, the popular metabolic engineering philosophy of channeling an increased flux towards a given metabolic pathway turns out to be more challenging when it comes to increasing the secretory flux of the cells, as engineering of yeast protein factories still remains on the level of chaperone and ER resident folding catalysts (reviewed by )
One of the key elements for optimized production of APIs has traditionally been the design and deployment of growth media in which the cells are provided with excess nutrients to grow, multiply, and to produce the protein of interest. Such nutritious media support first of all the growth of the recombinant cells, compensating the additional burden derived from the over-production of the heterologous protein. But, could the excess supply of nutrients potentially saturate, and thus partly silence, biosynthetic and reshuffling processes of key API precursors? And would these processes, when stimulated under nutrient hunger, improve the processing, e.g. maturation and secretion of the protein of interest?
Growth under nutrient limited conditions has been investigated in many cases during the past, facilitating advanced physiological characterization of the cells. We learned that by throttling the evolutionary favored biomass formation, the salvaged energy and metabolic precursors can be re-distributed towards a particular biosynthetic process, leading to the development of novel bioprocessing strategies based on limited nutrient supply, e.g. fed batch and continuous cultivations. As a matter of fact, the yeast S. cerevisiae has great capabilities of responding to alternations in its nutrient availability. As a unicellular system, it has evolutionary matured measures to quickly respond to any changes in its environment, and it does so through re-distribution of energy and biosynthetic fluxes.
Inorganic phosphate (Pi) is an essential nutrient for any organism, as it is required for the biosynthesis of nucleotides, phospholipids and metabolites, in energy metabolism, and it acts as an important messenger in signal transduction processes. Sophisticated and efficient regulatory circuits are needed for proper management of mechanisms like acquisition, storage, and utilization of phosphate. Recent studies have examined the impact of limiting nutrient availability, e.g. C-, N-, P-, and S-limitation, on a global scale of endo-metabolome , proteome , transcriptome , or in combination , to name a few. These studies (and references herein) revealed close interconnection among the global transcriptome and the specific growth rate, and further highlighted the major physiological impact of carbon limitation compared to the limitation of other nutrients, e.g. nitrogen, phosphor and sulfur.
Yet, we suspect that the adaptive response of cells towards a change in their nutrient access is a dynamic process, meaning that cellular regulatory events do not necessarily happen at the point of any particular limitation, but follow a more transient progression from one physiological bottleneck to the other. The understanding of such regulatory events necessitates, besides to the perception of physiological changes at limiting levels of a given nutrient, also the observation of the progressive changes during a step-wise reduced supply of that particular nutrient. In this study, we followed the transcriptional impact of a step-wise reduced supply of phosphate to cells that were growing under carbon limited condition in chemostat cultivations. As all our investigated S. cerevisiae cultures were growing with essentially the same fixed specific growth rate, i.e. being fed by a controlled and limited supply of carbon, any cellular response being not related to the alternating phosphate supply was out-normalized. Besides, we put, to our knowledge for the first time, the impact of a variable phosphate supply in a context of the production of a heterologous protein, in our case a human Insulin Analogue Precursor (IAP), in S. cerevisiae. Yet another novelty of our work is the fact that we examined the cells in a more industrially relevant context than it is generally done in nutrient limitation studies. The cultivations of the cells were performed at high cell density in sophisticated continuous chemostat cultivations and the analysis were carried out under steady state conditions, increasing the quality of the obtained biological insights. The S. cerevisiae cultures in this study grew at 10 fold higher glucose levels in the feed supply as compared to standard laboratory practice, resulting in reduced P/C ratios (phosphate to glucose ratio) and thus lower residual phosphate levels.
To address the impact of low Pi on the physiological state of S. cerevisiae in a more progressive manner, we carried out individual cultivations at six distinct phosphate supplies, chosen to cover the range from excess to limiting levels. We monitored general physiological changes, in terms of biomass formation, major exo-metabolite secretion, and insulin production, in relation to a diminishing phosphate supply. We followed the global transcriptome as a function of supplied Pi in two complementary ways: in a rigid way, based on a differential expression analysis (DEA) approach among cultures growing under high versus low Pi conditions, and in a consecutive way, based on a significant profile analysis (SPA) approach following the progression of transcriptional changes from carbon limited to phosphate limited growth. Our data contribute to the fundamental understanding of cellular responses that are induced when S. cerevisiae cells sense a diminishing phosphate supply. In addition, we emphasize the importance of both the design of growth media with reduced phosphate levels and the choice of promoter for the expression of the recombinant gene, resulting in improved production of the heterologous protein of choice.
Physiological characterization of the cells with respect to the impact of Pi supply
To understand the cause of increased IAP production on a more ample perspective, we ran six separate chemostat cultivations, supplying six distinct Pi concentrations 33 mM, 22 mM, 14.7 mM, 9.6 mM, 5.5 mM, and 2.6 mM, respectively, thus covering the determined range of interest derived from our initial experiment. All six cultivations were analyzed for general exo-metabolites, i.e. residual glucose, ethanol, glycerol and acetate, as well as for the secreted amount of the target protein (IAP), biomass (via OD600 and cell dry weight analysis), and global gene expression levels (on oligonucleotide microarrays). The respiratory activity of the cells (based on the carbon dioxide production level) was monitored on-line and used for steady state determination. Once the cultures fulfilled and maintained steady state conditions for 10 generations, a sampling regime of two samples per day was followed for 4-5 days. The resulting samples were analyzed as described, and the corresponding yields on biomass (production yields, yi/X) and glucose (consumption yields, Yi/S) were determined (Figure 1C).
A first glance on the physiological observations pictured major changes in the metabolism and IAP expression within the chosen range of phosphate supply. The biomass formation yield (yX/S) did not show any significant changes within the Pi range of 33 mM (0.424 ± 0.008 g/g) to 14.7 mM (0.421 ± 0.004 g/g). Also, no significant changes in the glycerol and ethanol yields were detected in this range (changes within the standard deviation). Yet, a first increase of the IAP production yield (yP/X) was noticeable, increasing 22.6%, from 1.93 ± 0.08 mg/g (33 mM Pi) to 2.37 ± 0.04 mg/g (14.7 mM Pi). When the supplied Pi level was further decreased to 9.6 mM, major metabolic shifts were observed, leading to a re-distribution of the carbon flow from biomass formation (YX/S decreased about 14.6% to 0.362 ± 0.004 g/g glucose) towards both glycerol formation (YG/S = 0.615 ± 0.041 mM/M glucose) and ethanol formation (YE/S = 0.287 ± 0.031 mM/M glucose), indicating a shift from an initially respiratory to an appearing respiro-fermentative metabolism. The IAP production yield further increased to yP/X = 2.98 ± 0.09 mg/g and was thus 54% higher than the initial yield at 33 mM Pi. The further decrease of the Pi supply led to a major loss of biomass yield, due to augmented by-product formation (Figure 1D). A new range of interest with respect to the following transcriptome analysis was chosen, thus being further narrowed down to the range of 22 mM to 9.6 mM phosphate supply, as this range showed an interesting increase of IAP productivity without significant loss of carbon flux towards by-product formation.
Transcriptome analysis I: Differential Expression Analysis (DEA) of [22 mM Pi] vs. [9.6 mM Pi]
One drawback of such a stringent Differential Expression Analysis (DEA) approach is the risk of losing potentially valuable information on co-regulated genes and their inter-connection among distinct pathways. By using statistical and biological cut-offs for separating the wheat from the chaff in a biological sense, only pieces of a big regulatory picture are revealed, mostly due to the fact that different steps in a given metabolic pathway can be more or less transcriptionally regulated, depending on the complexity of the encoding enzymes. As shown in (Figure 2), the sixth part in the lower right part of the plot-representing genes which are highly up-regulated in the high Pi supplied culture [22 mM], yet which failed to pass the chosen statistical trap-encloses significantly more genes as compared to the top right sixth part. Also, the chosen biological cut-off led to a non-observance of 65% of the statistically significant genes (top middle sixth part), which potentially would contribute to a more sophisticated biological mining of the observed physiological state of the cells. This possible drawback was counteracted in a second approach, where the focus was set to genes with a significant expression profile as a function of supplied phosphate.
Additional insights to transcriptional changes via the Significant Profile Analysis (SPA) approach
The clusters cA1 and cA2 showed a general similarity, and more interestingly, no significant change in the expression for the range of 33 mM to 14.7 mM Pi, reflecting our previous observations with respect to the general physiological state of the cells within this range. As compared to the DEA results, and taking into account the quantity of genes found in cA1 (283 genes) and cA2 (202 genes) picturing a significant profile, additional information on down-regulated biological processes were found with respect to a decreasing phosphate supply. The clusters cB1 (115 genes) and cB2 (78 genes) constitute genes which showed an increasing expression profile as a response of decreasing Pi supply. Again, cluster cB1 shows an interestingly high similarity to our physiological data, as it represents genes with increased transcript levels when the phosphate concentration is reduced to 9.6 mM and below. In contrast, the genes encompassed within cluster cB2 pictured a more sensitive response to the reduction of phosphate in the corresponding cultures, as their expression changes throughout the entire range of examined Pi supply. All four clusters where then surveyed for enriched GO Slim categories, (Figure 3C.1 and 3C.2), representing the majority (> 65%) of the comprising genes of the individual clusters. Besides to the significantly enriched group of gene with unknown biological process (> 20%) which was excluded from the data mining, we identified GOs related to protein maturation and transport being enriched in all clusters, representing approx. half of all clustered genes (see also additional file 1). As both increasing and decreasing expression profiles showed enriched GOs in these terms, we regarded these outcomes as a clear indication of a changing flux through the cell-internal secretory pathway, and with respect to the observed boost of the secretory production of the heterologous protein IAP, as highly valuable. Interestingly, the cluster of genes with the most sensitive response towards the variation of the Pi supply (cB2) was also enriched in the GO categories related to carbohydrate metabolism. Considering the transcriptional regulation of the insulin gene, which is under the regulation of the glycolytic TPI1 promoter, this finding implies a possible increase of the IAP transcript levels to be a cause for its increased production under reduced phosphate conditions.
The impact of reduced phosphate supply on the transcription of the insulin gene
For investigating the directed impact of the reduced Pi supply to the target gene expression, we performed RT-PCR experiments on both the transcripts of the insulin gene (IAP) and for the TPI1 gene (TPI), as the regulation of TPI1 was expected to have an impact on the expression levels of insulin (same promoter). As suggested by the gene ontology enrichment analysis, an increased glycolytic activity was observed when cultures were grown under low phosphate conditions [below 14.7 mM]. Although we identified relatively distinct parts of carbohydrate metabolism to be differentially regulated, i.e. glycerol biosynthesis (GPD2, HOR2) and the down-stream part of glucose fermentation (PYK2, PDC6, ADH1,4), we predicted the central node of these two pathway branches within the glycolysis, encoded by TPI1, to be affected in accordance.
The obtained transcript levels of the IAP and TPI1 were normalized to the levels found under high (33 mM) phosphate levels (Figure 4B). Both genes showed a similar profile and significantly increased levels under low Pi. In addition to our first conjecture that the increased flux through the secretory pathways of the cells benefits the heterologous insulin production, we concluded that the elevated insulin production yields observed under low phosphate are also enrooted on its increased transcript levels.
Under phosphate limiting conditions, the phosphate signal transduction (PHO) pathway is activated, leading to a coordinated cellular response through a transcriptional induction of a wide regulatory circuit, involving genes coding for a high affinity transport system (PHO84, PHO89), acid phosphatases (PHO5, PHO11, PHO12), alkaline phosphatase (PHO8), polyphosphate storage (PHM1 to PHM5), and genes involved in the catabolism of alternative phosphorous sources (GIT1, GDE1, HOR2)[14, 15, 16]. The actual activation of the PHO pathway is triggered by the inhibition of the cyclin-dependent kinase (CDK) complex Pho80-Pho85 via the CDK-inhibitor Pho81 . Very recently, it has been shown that a small molecule ligand, inositol heptakisphosphate (IP7), is required for inducing the inhibitory activation of Pho81 on the CDK complex , thereby preventing that the kinase complex would hyperphosphorylate the transcription factor Pho4. The unphosphorylated Pho4 can then associate with the nuclear importer receptor Pse1 and translocate into the nucleus, and in cooperation with another transcription factor Pho2, activate the PHO-responsive genes .
Interestingly, when the phosphate concentration in the medium is decreased, polyphosphate accumulation in the vacuoles mediated by the vacuole transporter chaperone (VTC) complex, of which the four sub-units are encoded by PHM1 to PHM4 (alias VTC1-4), was 2-3 fold up-regulated (Figure 5, lower right). Although this seems to be contradictory, as polyphosphates represent a Pi reserve used during periods of Pi starvation , the increased intracellular phosphate levels, mostly obtained by the high-affinity phosphate uptake mediated by Pho84, need to be stored as polyphosphates in the vacuoles for avoiding possible negative feedbacks to the uptake system. As reported by Ogawa and co-workers , increased cell-internal Pi levels would lead to inhibitory effects on Pho84, thus counter-acting the high-affinity transport system.
Our data show that the inositol biosynthesis pathway is partly up-regulated with decreasing phosphate concentration in the medium. As the inositol concentration in the media was kept constant for all investigated media formulations, and INO1, encoding the first and rate-limiting enzyme in inositol biosynthesis, did not show any significant differential expression, no indication of inositol limitation were found. Still, with the up-regulation of INM1 and PIS1, we had indications that the formation of phosphatidylinositol (PI) was increased (Figure 5, green cloud). Being an essential lipid for eukaryotic cells, PI acts as a precursor for sphingolipids, polyphosphoinositides, and most interestingly for glycerophosphoinositol (GroPIns). The latter is derived trough deacylation via phospholipases like PLB2, which in turn was also up-regulated. It has been shown that GroPIns, as a major PI catabolite in inositol containing medium, is released to the extra-cellular milieu . Under both phosphate and inositol limiting conditions, GroPIns can be transported into the cells, mediated by a permease encoded by the GIT1 gene . This permease gene was found to be more than 17 fold increased and among the top five genes we identified in this study to be significantly differentially expressed in the pair-wise comparison of high vs. low Pi. Our data underline the outcomes of  who have reported an accumulation of GIT1 transcripts when phosphate limitation is artificially imposed in a Δpho85 strain. The findings are also in accordance with Almaguer et al.  who also have reported that GIT1 transcript levels and Git1p activity are higher in cells starved for phosphate with or without inositol limitation. The latter study also concludes that GroPIns can act as the sole phosphate source for cells.
Both the physiological and the transcriptional changes observed in this study suggest a carbon flux re-distribution within the glycolysis towards increased glycerol formation. The increased transcript levels of GPD2, a NAD-dependent glycerol-3-P dehydrogenase, and HOR2, a glycerol-3-P phosphatase, (Figure 5, orange cloud) lead to a more than 30 fold increase of the extracellular glycerol (Figure 1C). Interestingly, GPD2 and HOR2 are known to be induced under anaerobic conditions and hyperosmotic stress, respectively , yet these are not the conditions of our study. However, it has been reported that the GPD2 transcript levels respond to fluctuations of the cytosolic NADH/NAD+ ratio and thus to the redox state of the cytosol . In a recent study committed by Lu et al. , it has been shown that components of the PHO pathway play important roles in NAD+ metabolism. It has been reported that low Pi conditions cause increased intracellular nicotinamide riboside (NmR) levels, which are derived through the catalysis of nicotinamid nucleotids (NMR) by the alkaline phosphatase Pho8, leading to a release of phosphate. We found that the transcript of URH1, a key enzyme in the NmR-derived NAD+ biosynthesis, is increased with decreasing Pi supply. Taken together with the increased flux through the NAD-requiring glycerol biosynthesis, these outcomes underline the cross-talk between phosphate signaling and NAD+ metabolism. Also, the conversion of glycerol-3-P to glycerol leads to a gain of free phosphate and can hence be considered as a possible reason for the up-regulation of this pathway. Still, a clear impact of reduced phosphate on the glycolytic flux remains to be investigated on a level that was beyond the scope of our study. The determination of activities of the corresponding glycolytic enzymes and the determination of their Ks values with respect to different phosphate levels could possibly increase the fundamental understanding with respect to the inter-dependency of glycolytic flux and phosphate supply.
The SPA approach identified gene clusters with both decreased (cA1 and cA2) and increased (cB1 and cB2) expression pattern under reduced phosphate supply for the enriched category of protein folding, modification and transport. This category was further divided in distinct sub-groups for biological processes which are related to general protein maturation, based on their GO classifications. Four significantly enriched gene sets, i.e. sub-categories that include genes with distinct roles within the protein processing pathway, were identified. We found that genes involved in ubiquitin-dependent protein catabolism and in transport from ER to Golgi were down-regulated under reduced phosphate supply, whereas genes involved in cell wall organization and biosynthesis and in Golgi vesicle-mediated transport were up-regulated. These observations suggest that the later secretory processing capacity of the cells (post-Golgi) was enhanced while the retention-and possibly the quality control-of proteins in the ER was reduced when cells were cultures under reduced phosphate concentrations.
It was also found that both the IAP expression under the control of the TPI1 promoter and the TPI1 transcript levels increased with decreasing phosphate supply. To our knowledge, the transcriptional up-regulation of TPI1 as a consequence of reduced phosphate supply has not been reported before. We would like to stress the possibility that the increased IAP transcript levels could also be derived from an increased amplification level of the expression cassette (2 μplasmid) harboring the IAP gene, suspecting an increased gene dosage of IAP to cause higher transcript levels. Yet, due to the increase of the transcript level of the genomic TPI1 and its similar trend to the IAP transcript, we consider TPI1 to be transcriptionally regulated by the phosphate supply. Finally, our DEA approach showed a moderate up-regulation of the transcription factor GCR1 (1.7 fold), which is known to regulate the high-level expression of TPI1. Although transcription factors are generally believed to be regulated post-transcriptionally, the increased transcription of GCR1 is in accordance to our finding regarding the TPI1 expression dependency on phosphate availability, and thus can be considered as a possible reason for the up-regulation of TPI1. Still, the increased transcription of IAP cannot be considered as the sole reason for the increased secretory production of IAP. The initial decrease of Pi from [33 mM] to [14.7 mM] did not significantly affect the transcript levels of IAP (increase of 6.9% with a SD of 3.6%), yet the yield of secreted IAP increased 22.6%, suggesting that the global increase of the secretory flux, i.e. the increased secretion of diverse phosphatases and high affinity phosphate transporters, did also benefit the secretory production of IAP. In follow-up studies, and for separately addressing the impact of reduced phosphate supply on both the transcription and the secretion of a heterologous protein, the glycolytic TPI1 promoter should be replaced with a non-glycolytic promoter, e.g. TEF1, as by de-coupling the two identified conjectures for improved IAP secretion found in this study, more explicit conclusions would be promoted
As TPI1 is one of the most commonly used glycolytic promoters for recombinant expression of diverse heterologous proteins in yeast, our data suggests that a special care needs to be taken with the design of the growth media with respect to phosphate supply. For most commonly used media for laboratory scale studies, e.g. derivatives of , supply a high amount of phosphate to ensure optimal conditions for biomass formation. The supplied P/C ratio of 0.4 (mM phosphate per mM glucose) is 8 fold higher than the starting P/C ratio we used in this study (0.05). In addition, we report that a two fold gain of cell specific productivity and 25% increase of volumetric productivity can be achieved by further decreasing the phosphate supply to at least half of the initial concentration.
In the present study, we looked into the physiological impacts of phosphate shortage in an industrial API production process. We identified a positive effect of reduced phosphate supply on the secretory production of human insulin in S. cerevisiae. The cellular response towards reduced phosphate levels in the medium was pictured in the up-regulation of multiple phosphatases and permeases that are channeled towards the extracellular space, thus leading to an increased activity of the protein trafficking pathway. By following the successive response of reduced phosphate levels on the physiological state of cells, we identified a range of interest for improved IAP productivity, covering low but not critical Pi levels. The consecutive methodology we applied for studying the regulatory shifts from cells growing under carbon limitation towards phosphate limitation resulted in more profound insights into the adaptive response of the cells to their nutrient availability. By combining information obtained through the analysis of differentially expressed genes among low and high phosphate levels, with the identification of significant gene expression patterns which followed major phenotypic observations, e.g. IAP productivity, we enlarged the picture of cellular events during growth on reduced phosphate levels.
Our work underlines the inter-connection among the signaling of phosphate scarcity, the re-distribution of glycolytic flux towards glycerol and ethanol production, the phosphatidylinositol biosynthesis, the NAD biosynthesis, and the polyphosphate metabolism. Moreover, we emphasize the importance of optimized media formulation with respect to a reduced P/C ratio, aiming at improved heterologous protein production. We conclude that a dietary supply of phosphate can potentially enhance the secretory production of a heterologous protein. Under reduced phosphate levels, the usage of the glycolytic TPI1 promoter further increased the recombinant transcript levels of the IAP gene, advancing the overall productivity of the target protein.
The haploid S. cerevisiae strain CEN.PK113-11C (MATa, ura3-52 his3- D1, MAL2-8 c SUC2) was transformed with the URA3 d based expression cassette pU17 via LiAc method, according to . The 2 micron vector pU17 is a HIS3 plasmid derived from , with an expression cassette containing the TPI1 promoter and the insulin analogue precursor (IAP) gene that encodes an insulin AspB28 molecule where the A- and B-chain are connected by a EWK C-peptide . The secretory expression of the insulin precursors was performed with the aid of the mating type factor alpha leader in the configuration: α-factor leader-KR-spacer-insulin precursor, leading to an optimized processing of the fusion protein by the native Kex2 endoprotease, as described by . The expression cassette also contains the URA3 open reading frame plus 17 base pairs of the endogenous URA3 promoter. Both HIS3 and URA3 were used as auxotrophic selection markers. The URA3 d based plasmids provide an increased pool of the recombinant gene (IAP) as the defective URA3 gene led to amplified plasmid copy numbers (Kazemi Seresht et al., in preparation).
High cell density cultivation
The batch phase was followed by a carbon-limited fed-batch phase with an open loop controlled specific growth rate of μset = 0.1 h-1. During this phase, 55 gL-1 glucose was added to the process (feed concentration 500 gL-1). The fed batch phase was automatically initiated after glucose depletion during the batch phase, monitored and controlled with the decrease of the carbon dioxide signal in the off-gas measurement. The chemostat phase was automatically initiated after the fed batch phase. The culture volume was controlled via a gravimetric feed control, ensuring a fixed dilution rate of D = 0.1 h-1. The respiratory quotient (RQ) and the at-line analysis of ethanol in the exhaust gas were monitored, confirming a fully respiratory growth of the cells during the fed batch and chemostat phases, i.e. the chosen dilution rate was lower than the critical dilution rate and no ethanol formation was detected. The pH was controlled at 5.9 by addition of NH4OH (10%), which provided a non-limiting nitrogen source throughout the whole process. The temperature was controlled at 28°C, and the dissolved oxygen tension (DOT) was kept above 40% of saturation to avoid oxygen limitation. Cultivations were performed in the Sartorius Stedim Biotech BIOSTAT Qplus® (0.4 L scale).
The addition of different concentrations of KH2PO4 and KCl to DMM, for alternating the phosphate levels and maintaining the potassium levels, respectively.
P i conc.
KH 2 PO 4 in DMM
[gL -1 ]
KCL in DMM
[gL -1 ]
Samples for RNA isolation were taken during the steady state phase of the cultivations. Three samples were withdrawn within 48 hours and used as biological replicates for each culture. For the sampling, 5 mL culture broth were rapidly taken into a 50 mL sterile Falcone tube, prefilled with 25 mL of crushed ice, in order to decrease to sample temperature to below 4°C in a few seconds. Cells were centrifuged (4000 rpm at 0°C for 2 min.), the supernatant discarded, the pellet was frozen in liquid nitrogen and stored at -80°C, and the RNA extraction was performed within a month. Total RNA was extracted using the Ambion RiboPure Yeast Kit (Applied Biosystems, Austin, USA), according to manufacturer's instruction, after thawing the cell pellets on ice. RNA sample integrity was determined with an Agilent 2100 Bioanalyzer and RNA 6000 Nano LabChip kit (Agilent, Santa Clara, CA), ensuring RIN values above 9.0, and total RNA quantity was determined with a NanoDrop 3300 UV-Vis spectrophotometer (Thermo Scientific, Rockford, USA).
Microarray analysis and data acquisition
Using the 3'IVT Expression Kit (One-Cycle cDNA Synthesis) and the GeneChip Hybridization, Wash and Stain Kit, the probe preparation and hybridization to Affymetrix Yeast Genome Y2.0 arrays were performed according to manufacturer's instructions (Affymetrix GeneChip Expression Analysis Technical Manual, P/N 702232, Rev.2). Washing and Staining of arrays were performed using the GeneChip Fluidics Station 450 and scanning with the Affymetrix GeneArray 3000 7G Scanner (Affymetrix, Santa Clara, CA). The Affymetrix GeneChip Command Console Software (AGCC) was used to generate CEL files of the scanned arrays. Data analysis was performed using the statistical open source language R (R Development Core Team, http://www.r-project.org), supplemented with Bioconductor v2.8 (Bioconductor Core Team, http://www.bioconductor.org). Data preprocessing was carried out by using the Robust Multichip Average method, considering the calculated probe affinity derived from position dependent base effects (GC-RMA), including a quantile normalization of probe intensities and a median polishing step for expression measure calculation.
Gene Expression Analysis
For the Differential Expression Analysis (DEA), the Linear Models for Microarray Data (LIMMA) method was applied, using the limma statistical package. A moderated t-test between the two experiment sets of low (9.6 mM Pi) and high (22 mM Pi) phosphate supplemented cultures was used for pair-wise comparison. Empirical Bayesian statistics were used to moderate the standard errors within each gene and Benjamini-Hochberg's method was applied to adjust for multiple testing. A cut-off value of adjusted p < 0.05 was chosen for statistical significance. The statistically significant differential gene expression list was further trimmed by considering only genes with |fold change| > 2 as biological significant. Significant gene ontology (GO) process terms of the selected genes were identified using GO Slim Mapper tools (Saccharomyces Genome Database SGD) with a threshold of p < 0.01.
For the Significant Profile Analysis (SPA), the MicroArray Significant Profiles (maSigPro) method was applied, using the masigpro statistical package. A two-step linear regression model was used to identify genes with a significant expression profile as a response to alternating phosphate supply, considering gene sets of five different cultures growing at 5.5 mM, 9.6 mM, 14.7 mM, 22 mM, and 33 mM phosphate concentration in the feed reservoir. The step-wise regression was adjusted to polynomial degree of 2, a significance cut-off of α = 0.05 was used, and an R-squared cut-off of 0.7 was chosen to increase the goodness of the fit. The identified significant gene set was clustered in 10 subsets using a hierarchical clustering method. A similar GO enrichment analysis as for the DEA approach was applied to the identified gene subsets
The extra-cellular metabolites glucose, glycerol, acetate, and ethanol were analyzed on a reverse phase HPLC (Agilent 1200), separated on a Rezex ROA-organic acid H+ (8%) 7.8 × 300 mm column (Phenomenex), operating at 45°C and at a flow rate of 0.5 mLmin-1, using a 5 mM H2SO4 solution as running buffer. Detection was done using a refractive index detector.
Insulin was separated on a reverse phase HPLC (Agilent 1200) on a C4 Jupiter 4.6 × 250 mm (5 μm) column (Phenomenex), operating at 42°C and at a flow rate of 1 mLmin-1. Buffer A was composed of 0.1% TFA in milliQ water, and buffer B was composed of 0.07% TFA in acetonitrile, with an elution gradient of 20-80% B in 20 minutes, 100% B in 5 minutes, 100-20% B in 0.1 minutes. The UV-detection was performed at 214 nm, and the concentration was determined using Human Insulin as external standard.
Total RNA was extracted using the Ambion RiboPure Yeast Kit (Applied Biosystems, Austin, USA), according to manufacturer's instructions. The RNA extracts were treated with DNAse (TURBO DNAse, Ambion), and the RNA concentration was measured with a Spectrophotometer (Nanodrop 3300®, Thermo Scientific). For cDNA synthesis, the High Capacity cDNA Reverse Transcription Kit (Applied Biosystems) was used. Quantification of the cDNA levels of the insulin gene (IAP), ACT1 and TPI1 was performed by quantitative PCR using a Stratagene MX3005p® instrument. ACT1 was used as reference gene, with the primer set 5'-GCCTTCTACGTTTCCATCCA-3' and 5'-GGCCAAATCGATTCTCAAAA-3'. Transcript levels were determined for the IAP gene, using the primer set 5'-GAAGCTGAAGCTCCAAAGTTCG-3' and 5'-CGGGCTGCGTCTAGTTACAGTAG-3', and for TPI1, using the primer set 5'-TCCCAGAAAATGTCGAAGTTG-3' and 5'-GGCTTCTTAACCAAAGAGACAGA-3'. Standard curves were generated pooled cDNA from all samples, and efficiencies close to 100% were achieved (E ≥ 95%). Potential primer dimerization effects were excluded via melting curve analysis.
Calculations of yields and productivities
All yield and productivity calculations are based on averaged concentrations of the corresponding compound, derived from samples that were taken during the steady state phase of cultivations. The biomass yield is represented as yX/S and based on the mass of consumed glucose (g/g), whereas the yield of the metabolites ethanol and glycerol are represented as YE/S and YG/S and based on the molar mass of consumed glucose (mmol/mol), respectively. The insulin production yield yIAP/X is based on the cell dry weight (mg/g). The specific insulin productivity qIAP/X is defined as the product of the dilution rate (D) and insulin production yield (yIAP/X) during the steady state phase of chemostat cultivations.
This work was financially supported by Novo Nordisk A/S and the Danish Ministry of Science Technology and Innovation (VTU).
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