Skip to main content
Log in

FPGA based on-line fault diagnostic of induction motors using electrical signature analysis

  • Original Research
  • Published:
International Journal of Information Technology Aims and scope Submit manuscript

Abstract

Preventive maintenance is one of the main concerns in modern industry, in which early failure detection increases the lifecycle of machines. In this paper, electrical signature analysis is employed to indicate the development or existence of faults within the proposed system and this is achieved by embedding a real-time frequency analysis of the motor current. The term in the title electrical signature analysis basically refers to the motor current or voltage attributes are being used as a transducers to detect the changes in their spectrum in both the conditions; healthy and unhealthy. The algorithm used for analyzing the signals in frequency domain is done using Fast Fourier transform. In this work, we have focused on failure of bearing part of single phase induction motor and developed hardware for monitoring conditions (i.e. health of the motor) in run time. Because of the simplicity of this technique the mechanism of fault diagnosis is employed using an FPGA approach that offers re-configurability. This work can be very useful in industrial setup where there are 100 motors working together for some production lines. The findings show promising results which could lead to better reliability performance of the induction motor and lower maintenance costs.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7

Similar content being viewed by others

References

  1. Mehta VK, Mehta R (2009) Principal of electrical engineering. Single phase transformer. S. Chand & Company Pvt. Ltd., New Delhi, pp 419–437

    Google Scholar 

  2. Sattar A, Hussain I, Memon TD, Karar H, Saeed U (2016) Investigation of imbalance faults in horizontal axis WTGS through analysis of generator current signal. Indian J Sci Technol. https://doi.org/10.17485/ijst/2016/v9i47/108654

    Google Scholar 

  3. Soomro AA, Hussain I, Kazi K, Khoso SK, Ansari S (2016) A hybrid monitoring technique for diagnosis of mechanical faults in induction motor. Indian J Sci Technol 9:47

    Google Scholar 

  4. Hussain I, Abro FR, Khizer AN, Ali H (2015) Fault detection and identification in horizontal axis wind turbine using current signal analysis. Sindh Univ Res J Sci Ser 47(2):291–294

    Google Scholar 

  5. Othman MS, Nuawi MZ (2015) Vibration and acoustic emission signal monitoring for detection of induction motor bearing fault 4(05):924–929

  6. Musavi SHA, Chowdhry BS, Kumar T, Pandey B, Kumar W (2015) IoTs enable active contour modeling based energy efficient and thermal aware object tracking on FPGA. Wirel Personal Commun 85(2):529–543

    Article  Google Scholar 

  7. Garcia-Perez A, Romero-Troncoso R, Cabal-Yepez E, Osornio-Rios R, Rangel-Magdaleno J, Miranda H (2011) Startup current analysis of incipient broken rotor bar in induction motors using high-resolution spectral analysis. In: Proceedings of IEEE international symposium on diagnosis for electrical machines, power electronics and drives, Sep. 2011, pp 657–663

  8. Cristaldi L, Faifer M, Lazzaroni M, Toscani S (2009) An inverter-fed induction motor diagnostic tool based on time-domain current analysis. IEEE Trans Instrum Meas 58(5):1454–1461

    Article  Google Scholar 

  9. Deekshit Kompella KC, Rao MV, Rao RS, Sreenivasu R (2013) Estimation of nascent stage bearing faults of induction motor by stator current signature using adaptive signal processing. In: Proceedings of IEEE INDICON, December (2013), pp 1–5

  10. Zhou W, Lu B, Ghabetler T, Ronald Harley G (2009) Incipient bearing fault detection via motor stator current noise cancellation using Wiener filter. IEEE Trans Ind Appl 45(July/August (4)):1309–1317

    Article  Google Scholar 

  11. Obaid RR, Habetler TG, Stack JR (2003) Stator current analysis for bearing damage detection in induction motors. In: Proceedings of 4th IEEE SDEMPED, August (2003), pp 182–187

  12. Hu NQ, Xia LR, Gu FS, Qin GJ (2011) A novel transform demodulation algorithm for motor incipient fault detection. IEEE Trans Instrum Meas 60(2):480–487

    Article  Google Scholar 

  13. Verification D, Timing S (2005) Xilinx ISE 8 software manuals and help-PDF collection. Interfaces (Providence). Xilinx, Inc., no. c, pp 1–14

  14. PedroniVA (2004) Circuit design with VHDL, XIV

  15. Memon T, Baig S, Kalwar IH, Deshi M (2017) SWL algorithms optimization using alternative adder module in FPGA. 6th Mediterranean conference on embedded computing (MECO), Bar Montenegro, 11–15 June 2017

  16. Alsaedi MA (2015) Fault diagnosis of three-phase induction motor: a review. Appl Optics Signal Proc 4(3):1–8

    Google Scholar 

  17. Shaikh F, Imtiaz Hussain T, Memon D (2017) Design and analysis of linear phase FIR filter in FPGA using PSO Algorithm. 6th Mediterranean conference on embedded computing (MECO), Bar Montenegro, 11–15 June 2017

  18. Shaikh UT, Memon TD, Kalwar IH, Shaikh F (2017) Design of IIR filter using PSO algorithm and its implementation in FPGA. 3rd international conference on green computing and engineering technologies, (ICGCET®) 8th to 10th August 2017 Killaloe, Ireland

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to I. Hussain.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Karim, E., Memon, T.D. & Hussain, I. FPGA based on-line fault diagnostic of induction motors using electrical signature analysis. Int. j. inf. tecnol. 11, 165–169 (2019). https://doi.org/10.1007/s41870-018-0238-5

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s41870-018-0238-5

Keywords

Navigation