Skip to main content
Log in

Performance of Intermeshed Spinning Basket Membrane Module in Ultrafiltration of Oil-Water Emulsion

  • Original Paper
  • Published:
Water Conservation Science and Engineering Aims and scope Submit manuscript

Abstract

Membrane separation is a well-accepted modern downstream technique with low energy budget relative to conventional separation processes, such as distillation, absorption, and liquid-liquid extraction. However, the process of membrane separation suffers from the serious drawback of transient flux decline from the start-up to the steady state because of two well-known operational non-idealities, namely concentration polarization and membrane fouling. Dynamic shear-enhanced (DSE) modules, initially developed couple of decades earlier, are able to effectively counter the problem of transient flux decline upon generating feed flow rate-independent high shear stress at the membrane surface. Yet with all its advancement, even the most efficient DSE module cannot totally arrest the problem of permeate decline, and therefore, periodic membrane cleaning is necessary. The present article illustrates the design and performance characteristics of a self-cleaning enabled DSE module in treatment of pine oil-water emulsion. The module has been named as Intermeshed Spinning Basket Membrane (ISBM) module as it consists of two intermeshed spinning baskets fitted with rectangular membranes on their alternate sides. The maximum permeate flux as high as 5.76 × 10−4 L m−2 h−1 was recorded at a transmembrane pressure of 3.92 bar. Moreover, after each cleaning run of only 5-min duration, 75–89% flux regeneration was achieved in all the experimental runs.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7

Similar content being viewed by others

Abbreviations

C 0 :

feed concentration (kg m−3)

C p :

permeate concentration (kg m−3)

g :

acceleration due to gravity (9.8 m s−2)

Q :

feed flow rate (m3 s−1)

TMP:

transmembrane pressure (Pa)

V θ :

tangential velocity of the basket (m s−1)

R m :

hydraulic resistance of membrane

J :

permeate flux (m s−1)

Δπ :

osmotic pressure difference (kPa)

Ω:

rotational speed of the basket (rpm)

μ :

viscosity of feed solution (Pa s)

ρ :

density of membrane (kg m−3)

π m :

feed side osmotic pressure (kPa)

π p :

permeate side osmotic pressure (kPa)

m :

membrane

p :

permeate

References

  1. Zhang Z, An Q, Liu T, Zhou Y, Qian J, Gao C (2012) Fabrication and characterization of novel SiO2-PAMPS/PSF hybrid ultrafiltration membrane with high water flux. Desalination 297:59–71

    Article  CAS  Google Scholar 

  2. Belfort G, Davis RH, Zydney AL (1994) The behavior of suspensions and macromolecular solutions in crossflow microfiltration. J Membr Sci 96:1–58

    Article  CAS  Google Scholar 

  3. Ladner DA, Vardon DR, Clark MM (2010) Effects of shear on microfiltration and ultrafiltration fouling by marine bloom-forming algae. J Membr Sci 356:33–43

    Article  CAS  Google Scholar 

  4. Crozes G, Anselme C, Mallevialle J (1993) Effect of adsorption of organic matter on fouling of ultrafiltration membranes. J Membr Sci 84:61–77

    Article  CAS  Google Scholar 

  5. Jones WF, Valentine RL, Rodgers VGJ (1999) Removal of suspended clay from water using transmembrane pressure pulsed microfiltration. J Membr Sci 157:199–210

    Article  CAS  Google Scholar 

  6. Hilal N, Ogunbiyi OO, Miles NJ, Nigmatullin R (2005) Methods employed for control of fouling in MF and UF membranes: a comprehensive review. Sep Sci Technol 40:1957–2005

    Article  CAS  Google Scholar 

  7. Jaffrin MY (2008) Dynamic shear-enhanced membrane filtration: a review of rotating disks, rotating membranes and vibrating systems. J Membr Sci 324:7–25

    Article  CAS  Google Scholar 

  8. Sen D, Roy W, Das L, Sadhu S, Bhattacharjee C (2010) Ultrafiltration of macromolecules using rotating disc membrane module (RDMM) equipped with vanes: effects of turbulence promoter. J Membr Sci 360:40–47

    Article  CAS  Google Scholar 

  9. Kroner KH, Nissinen V (1988) Dynamic filtration of microbial suspensions using an axially rotating filter. J Membr Sci 36:85–100

    Article  CAS  Google Scholar 

  10. Lee SS, Russotti BG, Buckland B (1995) Microfiltration of recombinant yeast cells using a rotating disk dynamic filtration system. Biotechnol Bioeng 48:386–400

    Article  CAS  Google Scholar 

  11. Feuerpeil HP, Blasé D, Olapinski H (2003) Aaflowsystems GmbH, German Patent DE 102 39 247 C1

  12. Zondervan E, Roffel B (2007) Evaluation of different cleaning agents used for cleaning ultra filtration membranes fouled by surface water. J Membr Sci 304:40–49

    Article  CAS  Google Scholar 

  13. D’Souza NM, Mawson AJ (2007) Membrane cleaning in dairy industry: a review. Crit Rev Food Sci Nutrit 45:125–134

    Article  Google Scholar 

  14. Tran-Ha MH, Wiley DE, Lawrence ND, Iyer M (2002) Development of a standard cleaning protocol to evaluate the effect of cleaning on membrane performance. Aust J Dairy Technol 57:20–29

    CAS  Google Scholar 

  15. Blanpain-Avet P, Migdal JF, B’en’ezech T (2009) Chemical cleaning of a tubular ceramic microfiltration membrane fouled with a whey protein concentrate suspension-characterization of hydraulic and chemical cleanliness. J Membr Sci 337:153–174

    Article  CAS  Google Scholar 

  16. Sarkar A, Sarkar D, Gupta M, Bhattacharjee C (2012) Recovery of polyvinyl alcohol from desizing waste water using a novel high - shear ultrafiltration module. Clean – Soil Air Water 40:830–837

    Article  CAS  Google Scholar 

  17. Sarkar A, Sarkar D, Bhattacharjee C (2012) Design and performance characterization of a new shear enhanced module with inbuilt cleaning arrangement. J Chem Technol Biotechnol 87:1121–1130

    Article  CAS  Google Scholar 

  18. Sarkar D, Sarkar A, Roy A, Bhattacharjee C (2012) Performance characterization and design evaluation of spinning basket membrane (SBM) module using computational fluid dynamics (CFD). Sep Purif Technol 94:23–33

    Article  CAS  Google Scholar 

  19. Sarkar A, Moulik S, Sarkar D, Roy A, Bhattacharjee C (2012) Performance characterization and CFD analysis of a novel shear enhanced membrane module in ultrafiltration of bovine serum albumin (BSA). Desalination 292:53–63

    Article  CAS  Google Scholar 

  20. Ullah A, Holdich RG, Naeem M, Starov VM (2012) Shear enhanced microfiltration and rejection of crude oil drops through a slotted pore membrane including migration velocities. J Membr Sci 421-422:69–74

    Article  CAS  Google Scholar 

  21. Mostefa N, Frappart M, Akoum O, Ding L, Jaffrin MY (2010) Separation of water from metal working emulsions by ultrafiltration using vibratory membranes. J Hazard Mater 177:978–982

    Article  Google Scholar 

  22. Karakulski KJ, Kozfowski A, Morawski AW (1995) Purification of oily wastewater by ultrafiltration. Sep Technol 5:197–205

    Article  CAS  Google Scholar 

  23. Montgomery DG (2001) Design and analysis of experiments, 5 th edition. Wiley, New York, pp 228–247

    Google Scholar 

  24. Moslehyani A, Mobaraki M, Ismail AF, Othman MHD, Mayahi A, Shamsaei E, Abdullah MS, Razis M (2016) PVDF membrane for oil-in-water separation via cross-flow ultrafiltration process. Jurnal Teknologi 78:211–216

  25. Karakulski KJ, Kozfowski A, Morawski AW (1997) Purification of oily wastewater by ultrafiltration. Sep Technol 5:197–205

    Article  Google Scholar 

Download references

Funding

The financial assistance provided by TEQUIP, Phase-II, and RGNF funds is gratefully acknowledged.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Debasish Sarkar.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Naskar, M., Das, B., Pal, D. et al. Performance of Intermeshed Spinning Basket Membrane Module in Ultrafiltration of Oil-Water Emulsion. Water Conserv Sci Eng 3, 279–287 (2018). https://doi.org/10.1007/s41101-018-0056-4

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s41101-018-0056-4

Keywords

Navigation