Abstract
A systematic approach to understanding the hydrolysis of salt cake from secondary aluminum production in municipal solid waste landfill environment was conducted. Thirty-nine (39) samples from 10 Aluminum recycling facilities throughout the USA were collected. A laboratory procedure to assess the gas productivity of SC from SAP under anaerobic conditions at 50 °C to simulate a landfill environment was developed. Gas quantity and composition data indicate that on average 1400 µmol g−1 (35 mL g−1) of gas resulted from the hydrolysis of SC. Hydrogen was the dominant gas generated (79% by volume) followed by methane with an average of 190 µmol g−1 (21% by volume). N2O was detected at a much lower concentration (1.2 ppmv). The total ammonia released was 680 µmol g−1, and because of the closed system nature of the experimental setup, the vast majority of ammonia was present in the liquid phase (570 mg L−1). In general, the productivity of both hydrogen and total ammonia (the sum of gas and liquid forms ammonia) was a fraction of that expected by stoichiometry indicating an incomplete hydrolysis and a potential for re-hydrolysis when conditions are more favorable. The result provides substantial evidence that SC can be hydrolyzed to generate a gas with relative long-lasting implications for municipal solid waste landfill operations.
Similar content being viewed by others
References
Allen P, Princic K, Ruesch P (2009) Secondary aluminum production waste disposal issues. Paper presented at the planning for a sustainable future, ASTSWMO solid waste managers conference, New Orleans, LA
ASTM (2003) Standard practice for reducing samples of aggregate to testing size. American Society for Testing and Materials, West Conshohocken. https://doi.org/10.1520/C0702-98R03
Atkári K, Kiss T, Bertani R, Martin RB (1996) Interactions of aluminum(III) with phosphates. Inorg Chem 35:7089–7094. https://doi.org/10.1021/ic960329e
ATSDR (2001) Landfill gas primer—an overview for environmental health professionals. https://www.atsdr.cdc.gov/HAC/landfill/html/intro.html. Accessed 6 June 2018
Azom (2003) Aluminium dross recycling—a new technology for recycling aluminium waste products. https://www.azom.com/article.aspx?ArticleID=2150. Accessed 6 June 2018
Blakrishnan M, Batra VS, Hargreaves JS, Pulfordb ID (2011) Waste materials—catalytic opportunities: an overview of the application of large scale waste materials as resources for catalytic applications. Green Chem 13:16–24. https://doi.org/10.1039/C0GC00685H
Bosch H, Janssen F (1988) The catalytic reduction of nitrogen oxides, a review of fundamentals and technology. Catal Today 2:369–532
Casey WH (2006) Large aqueous aluminum hydroxide molecules. Chem Rev 106:1–16. https://doi.org/10.1021/cr040095d
Charlot G, Murray RG (1954) Qualitative inorganic analysis, 4th edn. Wiley, London
Clescerl LS, Greenberg AE, Eaton AD (1998) Standard methods for the examination of water and wastewater, 20th edn. American Public Health Association, American Water Works Association, Water Environment Federation, Washington
David E, Kopac J (2012) Hydrolysis of aluminum dross material to achieve zero hazardous waste. J Hazard Mater 261:316–324. https://doi.org/10.1016/j.jhazmat.2012.01.064
Deng ZY, Liu YF, Tanaka Y, Zhang HW, Ye J, Kagawa Y (2005) Temperature effect on hydrogen generation by the reaction of γ-Al2O3-modified Al powder with distilled water. J Am Ceram Soc 88:2975–2977
Elsarrag E, Elhoweris A, Alhorr Y (2017) The production of hydrogen as an alternative energy carrier from aluminium waste. Energy Sustain Soc 7:9. https://doi.org/10.1186/s13705-017-0110-7
Galindo R, Padilla I, Rodríguez O, Sánchez-Hernández R, López-Andrés S, López-Delgado A (2015) Characterization of solid wastes from aluminum tertiary sector: the current state of Spanish industry. J Miner Mater Charact Eng 3:55–64
Gerbasi G (2006) Heating event at Countywide landfill. Ohio EPA, Ohio
Gil A, Korili SA (2016) Management and valorization of aluminum saline slags: current status and future trends. Chem Eng J 289:74–84. https://doi.org/10.1016/j.cej.2015.12.069
Hartz KE, Ham RK, Klink RE (1982) Temperature effects: methane generation from landfill samples. J Environ Eng Div 108:629–638
Hiraki T, Yamauchi S, Iida M, Uesugi H, Akiyama T (2007) Process for recycling waste aluminum with generation of high-pressure hydrogen. Environ Sci Technol 41:4454–4457. https://doi.org/10.1021/es062883l
Holleman AF, Wiberg E (2001) Inorganic chemistry, 1st edn. Academic Press, San Diego
Huang X-L, Tolaymat T (2014) Does phosphate restrain reactivity of salt cake from secondary aluminum production? IPCBEE 66:173–178. https://doi.org/10.7763/IPCBEE.2014.V66.35
Huang XL, Tolaymat T (2015) Hydrogen from the aluminum wastes of secondary aluminum production. Paper presented at the Fifth Asian Conference on sustainability, energy and the environment, Art Center of Kobe, Kobe, Kansai Region, Japan. https://doi.org/10.13140/rg.2.1.4331.12032015-06-29
Huang X-L, Badawy AME, Arambewela M, Ford R, Barlaz MA, Tolaymat T (2012) Environmental characterization of “salt cake” from secondary aluminum processing waste. Paper presented at the 2012 global waste management symposium, Phoenix, AZ, USA, Sep 30–Oct 2, 2012
Huang X-L, Badawy AE, Arambewela M, Ford R, Barlaz MA, Tolaymat T (2014) Characterization of salt cake from secondary aluminum production. J Hazard Mater 273:192–199. https://doi.org/10.1016/j.jhazmat.2014.02.035
IAI (2009) Global aluminium recycling: a cornerstone of sustainable development. International Aluminium Institute, London
Ingason HT, Sigfusson TI (2014) Processing of aluminum dross: the birth of a closed industrial process. JOM 66:2235–2242. https://doi.org/10.1007/s11837-014-1156-z
JMP (2010) JMP 9.0.0. SAS institute Inc, Cary
Kamil FH, Salmiaton A, Shahruzzaman RMHR, Omar R, Alsultsan AG (2017) Characterization and application of aluminum dross as catalyst in pyrolysis of waste cooking oil. Bull Chem React Eng Catal 12(1):81–88. https://doi.org/10.9767/bcrec.12.1.557.81-88
Kjeldsen P, Barlaz MA, Rooker AP, Baun A, Ledin A, Christensen TH (2002) Present and long-term composition of MSW landfill leachate: a review. Crit Rev Environ Sci Technol 32:297–336
Kocjan A, Krnel K, Kosmac T (2008) The influence of temperature and time on the AlN powder hydrolysis reaction products. J Eur Ceram Soc 28:1003–1008
Lewis B, Von Elbe G (1987) Combustion, flames and explosions of gases, 3rd edn. Academic Press, Orlando
Li JW, Nakamura M, Shirai T, Matsumaru K, Ishizaki C, Ishizaki K (2006) Mechanism and kinetics of aluminum nitride powder degradation in moist air. J Am Ceram Soc 89:937–963. https://doi.org/10.1111/j.1551-2916.2005.00767.x
Li P, Wang J, Zhang X, Hou X, Yan B, Guo H, Seetharaman S (2017) Molten salt-enhanced production of hydrogen by using skimmed hot dross from aluminum remelting at high temperature. Int J Hydrog Energy 42:12956–12966. https://doi.org/10.1016/j.ijhydene.2017.04.046
Liu NW, Chou MS (2013) Degree of hazardous reduction of secondary aluminum dross using ferrous chloride. J Hazard Toxic Radioact Waste 17:120–124. https://doi.org/10.1061/(ASCE)HZ.2153-5515.0000161
López-Delgado A, Tayibi H (2012) Can hazardous waste become a raw material? The case study of an aluminium residue: a review. Waste Manag Res 30:474–484. https://doi.org/10.1177/0734242X11422931
Petrovic JJ, Thomas G (2008) Reaction of aluminum with water to produce hydrogen, version 1.0. U.S. Department of Energy, Washington
Razavi-Tousi SS, Szpunar JA (2013) Effect of structural evolution of aluminum powder during ball milling on hydrogen generation in aluminum–water reaction. Int J Hydrog Energy 38:795–806. https://doi.org/10.1016/j.ijhydene.2012.10.106
Rosen B, Dayan VH, Proffit RL (1970) Hydrogen leak and fire detection: a survey. NASA, Washington
Sánchez-Hernández R, Padilla I, López-Andrés S, López-Delgado A (2017) Eco-friendly bench-scale zeolitization of an Al-containing waste into gismondine-type zeolite under effluent recycling. J Clean Prod 289:792–802. https://doi.org/10.1016/j.jclepro.2017.05.201
Schmitz CJ (2007) Handbook of aluminum recycling. Vulkan-Verlag GmbH, Essen
Shinzato MC, Hypolito R (2016) Effect of disposal of aluminum recycling waste in soil and water bodies. Environ Earth Sci 75:628. https://doi.org/10.1007/s12665-016-5438-3
Shkolnikov EI, Zhuk AZ, Vlaskin MS (2011) Aluminum as energy carrier: feasibility analysis and current technologies overview. Renew Sustain Energy Rev 15:4611–4623. https://doi.org/10.1016/j.rser.2011.07.091
SigmaPlot (2008) SigmaPlot™ 11, windows version 11.0. Systat Software, Inc, San Jose
SINTEF (2010) Roadmap from Europe and North America workshop on aluminum recycling. In: Roadmap from Europe and North America workshop on aluminum recycling, Tronheim, Norway. SINTEF, The Research Council of Norway, NTNU, p 28
Sirdeshpande AR, Lighty JS (2000) Kinetics of the selective catalytic reduction of NO with NH3 over CuO/γ-Al2O3. Ind Eng Chem Res 39:1781–1787
Sposito G (1996) The environmental chemistry of aluminum, 2nd edn. CRC Press, Boca Raton
Stark TD, Martin JW, Gerbasi GT, Thalhamer T, Gortne RE (2012) Aluminum waste reaction indicators in a municipal solid waste landfill. J Geotech Geoenviron Eng 138:255–261. https://doi.org/10.1061/(ASCE)GT.1943-5606.0000581
Swackhamer RD (2006) Interim remedial action plan, RAMCO aluminum waste disposal site, Port of Klickitat Industrial Park. Washington State Department of Ecology, Dallesport
Szczygielski T (2007) Fire in the hole: aluminum dross in landfills. J Energy Nat Resour Law 22:159–174
TAA (2013) The environmental footprint of semi-finished aluminum productions in North America. The Aluminum Association, Arlington County
Tchobanoglous G, Burton FL, Stensel HD (2002) Wastewater engineering treatment and reuse, 4th edn. McGraw-Hill College, New York
Tolaymat T, Huang XL (2015) Secondary aluminum processing waste: salt cake characterization and reactivity. National Risk Management Research Laboratory, Office of Research and Development, U.S. Environmental Protection Agency, USEPA, Washington
Tolaymat TM, Green RB, Hater GR, Barlaz MA, Black P, Bronson D, Powell J (2010) Evaluation of landfill gas decay constant for municipal solid waste landfills operated as bioreactors. J Air Waste Manag Assoc 60:91–97. https://doi.org/10.3155/1047-3289.60.1.91
Tsakiridis PE (2012) Aluminium salt slag characterization and utilization—a review. J Hazard Mater 217–218:1–10. https://doi.org/10.1016/j.jhazmat.2012.03.052
USDOE (1999) Recycling of aluminum dross/salt cake. Office of Industrial Technologies, Energy Efficiency and Renewable Energy, U.S. Department of Energy, Washington
USEPA (1995) EPA superfund record of decision: Brantley landfill. EPA ID: KYD980501019, OU01, Island, KY, 12/14/1994. Atlanta, Georgia
USEPA (2008) Countywide recycling and disposal facility administrative settlement agreement and order on consent for removal action. USEPA Region IV, Atlanta
Vedder W, Vermilyea DA (1969) Aluminum + water reaction. Trans Faraday Soc 65:561–584
Yeşiller N, Hanson JL, Liu WL (2005) Heat generation in municipal solid waste landfills. J Geotech Geoenviron Eng 131:1330–1334
Acknowledgements
This research was collaboratively supported by the USEPA’s Office of Research and Development National Risk Management Research Laboratory, the Environmental Research and Education Foundation and the Aluminum Association under a Cooperative Research and Development Agreement. This manuscript has been subjected to the Agency’s review process and approved for publication. The opinions expressed in this paper are those of the author(s) and do not, necessarily, reflect the official positions and policies of the USEPA. Any mention of products or trade names does not constitute a recommendation for use by the USEPA.
Author information
Authors and Affiliations
Corresponding author
Additional information
Editorial responsibility: M. Abbaspour.
Electronic supplementary material
Below is the link to the electronic supplementary material.
Rights and permissions
About this article
Cite this article
Huang, XL., Tolaymat, T. Gas quantity and composition from the hydrolysis of salt cake from secondary aluminum processing. Int. J. Environ. Sci. Technol. 16, 1955–1966 (2019). https://doi.org/10.1007/s13762-018-1820-x
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s13762-018-1820-x