Skip to main content
Log in

Gas quantity and composition from the hydrolysis of salt cake from secondary aluminum processing

  • Original Paper
  • Published:
International Journal of Environmental Science and Technology Aims and scope Submit manuscript

Abstract

A systematic approach to understanding the hydrolysis of salt cake from secondary aluminum production in municipal solid waste landfill environment was conducted. Thirty-nine (39) samples from 10 Aluminum recycling facilities throughout the USA were collected. A laboratory procedure to assess the gas productivity of SC from SAP under anaerobic conditions at 50 °C to simulate a landfill environment was developed. Gas quantity and composition data indicate that on average 1400 µmol g−1 (35 mL g−1) of gas resulted from the hydrolysis of SC. Hydrogen was the dominant gas generated (79% by volume) followed by methane with an average of 190 µmol g−1 (21% by volume). N2O was detected at a much lower concentration (1.2 ppmv). The total ammonia released was 680 µmol g−1, and because of the closed system nature of the experimental setup, the vast majority of ammonia was present in the liquid phase (570 mg L−1). In general, the productivity of both hydrogen and total ammonia (the sum of gas and liquid forms ammonia) was a fraction of that expected by stoichiometry indicating an incomplete hydrolysis and a potential for re-hydrolysis when conditions are more favorable. The result provides substantial evidence that SC can be hydrolyzed to generate a gas with relative long-lasting implications for municipal solid waste landfill operations.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4

Similar content being viewed by others

References

  • Allen P, Princic K, Ruesch P (2009) Secondary aluminum production waste disposal issues. Paper presented at the planning for a sustainable future, ASTSWMO solid waste managers conference, New Orleans, LA

  • ASTM (2003) Standard practice for reducing samples of aggregate to testing size. American Society for Testing and Materials, West Conshohocken. https://doi.org/10.1520/C0702-98R03

    Book  Google Scholar 

  • Atkári K, Kiss T, Bertani R, Martin RB (1996) Interactions of aluminum(III) with phosphates. Inorg Chem 35:7089–7094. https://doi.org/10.1021/ic960329e

    Article  Google Scholar 

  • ATSDR (2001) Landfill gas primer—an overview for environmental health professionals. https://www.atsdr.cdc.gov/HAC/landfill/html/intro.html. Accessed 6 June 2018

  • Azom (2003) Aluminium dross recycling—a new technology for recycling aluminium waste products. https://www.azom.com/article.aspx?ArticleID=2150. Accessed 6 June 2018

  • Blakrishnan M, Batra VS, Hargreaves JS, Pulfordb ID (2011) Waste materials—catalytic opportunities: an overview of the application of large scale waste materials as resources for catalytic applications. Green Chem 13:16–24. https://doi.org/10.1039/C0GC00685H

    Article  Google Scholar 

  • Bosch H, Janssen F (1988) The catalytic reduction of nitrogen oxides, a review of fundamentals and technology. Catal Today 2:369–532

    Article  CAS  Google Scholar 

  • Casey WH (2006) Large aqueous aluminum hydroxide molecules. Chem Rev 106:1–16. https://doi.org/10.1021/cr040095d

    Article  CAS  Google Scholar 

  • Charlot G, Murray RG (1954) Qualitative inorganic analysis, 4th edn. Wiley, London

    Google Scholar 

  • Clescerl LS, Greenberg AE, Eaton AD (1998) Standard methods for the examination of water and wastewater, 20th edn. American Public Health Association, American Water Works Association, Water Environment Federation, Washington

    Google Scholar 

  • David E, Kopac J (2012) Hydrolysis of aluminum dross material to achieve zero hazardous waste. J Hazard Mater 261:316–324. https://doi.org/10.1016/j.jhazmat.2012.01.064

    Article  CAS  Google Scholar 

  • Deng ZY, Liu YF, Tanaka Y, Zhang HW, Ye J, Kagawa Y (2005) Temperature effect on hydrogen generation by the reaction of γ-Al2O3-modified Al powder with distilled water. J Am Ceram Soc 88:2975–2977

    Article  CAS  Google Scholar 

  • Elsarrag E, Elhoweris A, Alhorr Y (2017) The production of hydrogen as an alternative energy carrier from aluminium waste. Energy Sustain Soc 7:9. https://doi.org/10.1186/s13705-017-0110-7

    Article  Google Scholar 

  • Galindo R, Padilla I, Rodríguez O, Sánchez-Hernández R, López-Andrés S, López-Delgado A (2015) Characterization of solid wastes from aluminum tertiary sector: the current state of Spanish industry. J Miner Mater Charact Eng 3:55–64

    CAS  Google Scholar 

  • Gerbasi G (2006) Heating event at Countywide landfill. Ohio EPA, Ohio

    Google Scholar 

  • Gil A, Korili SA (2016) Management and valorization of aluminum saline slags: current status and future trends. Chem Eng J 289:74–84. https://doi.org/10.1016/j.cej.2015.12.069

    Article  CAS  Google Scholar 

  • Hartz KE, Ham RK, Klink RE (1982) Temperature effects: methane generation from landfill samples. J Environ Eng Div 108:629–638

    CAS  Google Scholar 

  • Hiraki T, Yamauchi S, Iida M, Uesugi H, Akiyama T (2007) Process for recycling waste aluminum with generation of high-pressure hydrogen. Environ Sci Technol 41:4454–4457. https://doi.org/10.1021/es062883l

    Article  CAS  Google Scholar 

  • Holleman AF, Wiberg E (2001) Inorganic chemistry, 1st edn. Academic Press, San Diego

    Google Scholar 

  • Huang X-L, Tolaymat T (2014) Does phosphate restrain reactivity of salt cake from secondary aluminum production? IPCBEE 66:173–178. https://doi.org/10.7763/IPCBEE.2014.V66.35

    Article  CAS  Google Scholar 

  • Huang XL, Tolaymat T (2015) Hydrogen from the aluminum wastes of secondary aluminum production. Paper presented at the Fifth Asian Conference on sustainability, energy and the environment, Art Center of Kobe, Kobe, Kansai Region, Japan. https://doi.org/10.13140/rg.2.1.4331.12032015-06-29

  • Huang X-L, Badawy AME, Arambewela M, Ford R, Barlaz MA, Tolaymat T (2012) Environmental characterization of “salt cake” from secondary aluminum processing waste. Paper presented at the 2012 global waste management symposium, Phoenix, AZ, USA, Sep 30–Oct 2, 2012

  • Huang X-L, Badawy AE, Arambewela M, Ford R, Barlaz MA, Tolaymat T (2014) Characterization of salt cake from secondary aluminum production. J Hazard Mater 273:192–199. https://doi.org/10.1016/j.jhazmat.2014.02.035

    Article  CAS  Google Scholar 

  • IAI (2009) Global aluminium recycling: a cornerstone of sustainable development. International Aluminium Institute, London

    Google Scholar 

  • Ingason HT, Sigfusson TI (2014) Processing of aluminum dross: the birth of a closed industrial process. JOM 66:2235–2242. https://doi.org/10.1007/s11837-014-1156-z

    Article  CAS  Google Scholar 

  • JMP (2010) JMP 9.0.0. SAS institute Inc, Cary

    Google Scholar 

  • Kamil FH, Salmiaton A, Shahruzzaman RMHR, Omar R, Alsultsan AG (2017) Characterization and application of aluminum dross as catalyst in pyrolysis of waste cooking oil. Bull Chem React Eng Catal 12(1):81–88. https://doi.org/10.9767/bcrec.12.1.557.81-88

    Article  CAS  Google Scholar 

  • Kjeldsen P, Barlaz MA, Rooker AP, Baun A, Ledin A, Christensen TH (2002) Present and long-term composition of MSW landfill leachate: a review. Crit Rev Environ Sci Technol 32:297–336

    Article  CAS  Google Scholar 

  • Kocjan A, Krnel K, Kosmac T (2008) The influence of temperature and time on the AlN powder hydrolysis reaction products. J Eur Ceram Soc 28:1003–1008

    Article  CAS  Google Scholar 

  • Lewis B, Von Elbe G (1987) Combustion, flames and explosions of gases, 3rd edn. Academic Press, Orlando

    Google Scholar 

  • Li JW, Nakamura M, Shirai T, Matsumaru K, Ishizaki C, Ishizaki K (2006) Mechanism and kinetics of aluminum nitride powder degradation in moist air. J Am Ceram Soc 89:937–963. https://doi.org/10.1111/j.1551-2916.2005.00767.x

    Article  CAS  Google Scholar 

  • Li P, Wang J, Zhang X, Hou X, Yan B, Guo H, Seetharaman S (2017) Molten salt-enhanced production of hydrogen by using skimmed hot dross from aluminum remelting at high temperature. Int J Hydrog Energy 42:12956–12966. https://doi.org/10.1016/j.ijhydene.2017.04.046

    Article  CAS  Google Scholar 

  • Liu NW, Chou MS (2013) Degree of hazardous reduction of secondary aluminum dross using ferrous chloride. J Hazard Toxic Radioact Waste 17:120–124. https://doi.org/10.1061/(ASCE)HZ.2153-5515.0000161

    Article  CAS  Google Scholar 

  • López-Delgado A, Tayibi H (2012) Can hazardous waste become a raw material? The case study of an aluminium residue: a review. Waste Manag Res 30:474–484. https://doi.org/10.1177/0734242X11422931

    Article  CAS  Google Scholar 

  • Petrovic JJ, Thomas G (2008) Reaction of aluminum with water to produce hydrogen, version 1.0. U.S. Department of Energy, Washington

    Google Scholar 

  • Razavi-Tousi SS, Szpunar JA (2013) Effect of structural evolution of aluminum powder during ball milling on hydrogen generation in aluminum–water reaction. Int J Hydrog Energy 38:795–806. https://doi.org/10.1016/j.ijhydene.2012.10.106

    Article  CAS  Google Scholar 

  • Rosen B, Dayan VH, Proffit RL (1970) Hydrogen leak and fire detection: a survey. NASA, Washington

    Google Scholar 

  • Sánchez-Hernández R, Padilla I, López-Andrés S, López-Delgado A (2017) Eco-friendly bench-scale zeolitization of an Al-containing waste into gismondine-type zeolite under effluent recycling. J Clean Prod 289:792–802. https://doi.org/10.1016/j.jclepro.2017.05.201

    Article  CAS  Google Scholar 

  • Schmitz CJ (2007) Handbook of aluminum recycling. Vulkan-Verlag GmbH, Essen

    Google Scholar 

  • Shinzato MC, Hypolito R (2016) Effect of disposal of aluminum recycling waste in soil and water bodies. Environ Earth Sci 75:628. https://doi.org/10.1007/s12665-016-5438-3

    Article  CAS  Google Scholar 

  • Shkolnikov EI, Zhuk AZ, Vlaskin MS (2011) Aluminum as energy carrier: feasibility analysis and current technologies overview. Renew Sustain Energy Rev 15:4611–4623. https://doi.org/10.1016/j.rser.2011.07.091

    Article  CAS  Google Scholar 

  • SigmaPlot (2008) SigmaPlot™ 11, windows version 11.0. Systat Software, Inc, San Jose

    Google Scholar 

  • SINTEF (2010) Roadmap from Europe and North America workshop on aluminum recycling. In: Roadmap from Europe and North America workshop on aluminum recycling, Tronheim, Norway. SINTEF, The Research Council of Norway, NTNU, p 28

  • Sirdeshpande AR, Lighty JS (2000) Kinetics of the selective catalytic reduction of NO with NH3 over CuO/γ-Al2O3. Ind Eng Chem Res 39:1781–1787

    Article  CAS  Google Scholar 

  • Sposito G (1996) The environmental chemistry of aluminum, 2nd edn. CRC Press, Boca Raton

    Google Scholar 

  • Stark TD, Martin JW, Gerbasi GT, Thalhamer T, Gortne RE (2012) Aluminum waste reaction indicators in a municipal solid waste landfill. J Geotech Geoenviron Eng 138:255–261. https://doi.org/10.1061/(ASCE)GT.1943-5606.0000581

    Article  CAS  Google Scholar 

  • Swackhamer RD (2006) Interim remedial action plan, RAMCO aluminum waste disposal site, Port of Klickitat Industrial Park. Washington State Department of Ecology, Dallesport

    Google Scholar 

  • Szczygielski T (2007) Fire in the hole: aluminum dross in landfills. J Energy Nat Resour Law 22:159–174

    Google Scholar 

  • TAA (2013) The environmental footprint of semi-finished aluminum productions in North America. The Aluminum Association, Arlington County

    Google Scholar 

  • Tchobanoglous G, Burton FL, Stensel HD (2002) Wastewater engineering treatment and reuse, 4th edn. McGraw-Hill College, New York

    Google Scholar 

  • Tolaymat T, Huang XL (2015) Secondary aluminum processing waste: salt cake characterization and reactivity. National Risk Management Research Laboratory, Office of Research and Development, U.S. Environmental Protection Agency, USEPA, Washington

    Google Scholar 

  • Tolaymat TM, Green RB, Hater GR, Barlaz MA, Black P, Bronson D, Powell J (2010) Evaluation of landfill gas decay constant for municipal solid waste landfills operated as bioreactors. J Air Waste Manag Assoc 60:91–97. https://doi.org/10.3155/1047-3289.60.1.91

    Article  CAS  Google Scholar 

  • Tsakiridis PE (2012) Aluminium salt slag characterization and utilization—a review. J Hazard Mater 217–218:1–10. https://doi.org/10.1016/j.jhazmat.2012.03.052

    Article  CAS  Google Scholar 

  • USDOE (1999) Recycling of aluminum dross/salt cake. Office of Industrial Technologies, Energy Efficiency and Renewable Energy, U.S. Department of Energy, Washington

    Google Scholar 

  • USEPA (1995) EPA superfund record of decision: Brantley landfill. EPA ID: KYD980501019, OU01, Island, KY, 12/14/1994. Atlanta, Georgia

  • USEPA (2008) Countywide recycling and disposal facility administrative settlement agreement and order on consent for removal action. USEPA Region IV, Atlanta

    Google Scholar 

  • Vedder W, Vermilyea DA (1969) Aluminum + water reaction. Trans Faraday Soc 65:561–584

    Article  CAS  Google Scholar 

  • Yeşiller N, Hanson JL, Liu WL (2005) Heat generation in municipal solid waste landfills. J Geotech Geoenviron Eng 131:1330–1334

    Article  Google Scholar 

Download references

Acknowledgements

This research was collaboratively supported by the USEPA’s Office of Research and Development National Risk Management Research Laboratory, the Environmental Research and Education Foundation and the Aluminum Association under a Cooperative Research and Development Agreement. This manuscript has been subjected to the Agency’s review process and approved for publication. The opinions expressed in this paper are those of the author(s) and do not, necessarily, reflect the official positions and policies of the USEPA. Any mention of products or trade names does not constitute a recommendation for use by the USEPA.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to T. Tolaymat.

Additional information

Editorial responsibility: M. Abbaspour.

Electronic supplementary material

Below is the link to the electronic supplementary material.

Supplementary material 1 (DOC 655 kb)

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Huang, XL., Tolaymat, T. Gas quantity and composition from the hydrolysis of salt cake from secondary aluminum processing. Int. J. Environ. Sci. Technol. 16, 1955–1966 (2019). https://doi.org/10.1007/s13762-018-1820-x

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s13762-018-1820-x

Keywords

Navigation