Abstract
The moisture content of coal (MCC) has an important effect on the thermophysical properties and the granular flowability. However, it brings both active and negative influence to the heat transfer between the fluidizing moist coal and the immersed tubes in the fluidized bed. Four groups of bituminous coal with same size distribution (0.25–2.8 mm) but different MCC (7.86–15.18%) have been examined to study the variation of the heat transfer in an experimental setup. The average heat transfer coefficients \((h_{\mathrm{avg}})\) for the four groups of test samples have the same changing trend by increasing the superficial velocity \((U_{\mathrm{g}})\). However, the maximum heat transfer coefficients \((h_{\mathrm{max}})\) display different peak values. With the increase in MCC, the \(h_{\mathrm{max}}\) rises at first and begins to fall when reaching a critical value. To predict the \(h_{\mathrm{avg}}\) accurately with different MCC, the angle of repose has been imported to measure the variation of the granular flowability. A novel semiempirical correlation has been thereupon proposed by the dimensional analysis, and it accords well to the experimental data from this study and the previous research.
Similar content being viewed by others
Abbreviations
- Ar:
-
Archimedes number
- \(A_{\mathrm{t}}\) :
-
Surface area of heat transfer tube \(\left( \hbox {m}^{2}\right) \)
- \(\hbox {Cp}_{\mathrm{g}}\) :
-
Specific heat of gas phase \(\left( \hbox {J}\,\hbox {kg}^{-1}\,\hbox {K}^{-1}\right) \)
- \(\hbox {Cp}_{\mathrm{em}}\) :
-
Specific heat of emulsion phase \(\left( \hbox {J}\,\hbox {kg}^{-1}\,\hbox {K}^{-1}\right) \)
- \(D_{\mathrm{t}}\) :
-
Diameter of heat transfer tube (mm)
- \(d_{{i}}\) :
-
Mean diameter of particle between the screen mesh (mm)
- \(d_{\mathrm{p}}\) :
-
Sauter mean diameter of particle (mm)
- h :
-
Heat transfer coefficient \(\left( \hbox {W}\, \hbox {m}^{-2}\,\hbox {K}^{-1}\right) \)
- \(h_{\mathrm{avg}}\) :
-
Average heat transfer coefficient \(\left( \hbox {W}\,\hbox {m}^{-2}\,\hbox {K}^{-1}\right) \)
- \(h_{\mathrm{b}}\) :
-
Average heat transfer coefficient of bubble phase \(\left( \hbox {W}\,\hbox {m}^{-2}\,\hbox {K}^{-1}\right) \)
- \(h_{\mathrm{em}}\) :
-
Average heat transfer coefficient of emulsion phase \(\left( \hbox {W}\,\hbox {m}^{-2}\,\hbox {K}^{-1}\right) \)
- \(h_{{i}}\) :
-
Local heat transfer coefficient \(\left( \hbox {W}\, \hbox {m}^{-2}\,\hbox {K}^{-1}\right) \)
- \(h_{{i},-90^{\circ }}\) :
-
Local heat transfer coefficient at \({-}90{^{\circ }}\,\left( \hbox {W}\,\hbox {m}^{-2}\,\hbox {K}^{-1}\right) \)
- \(h_{{i},0^{\circ }}\) :
-
Local heat transfer coefficient at \(0{^{\circ }}\, \left( \hbox {W}\,\hbox {m}^{-2}\,\hbox {K}^{-1}\right) \)
- \(h_{{i},+90^{\circ }}\) :
-
Local heat transfer coefficient at \({+}90{^{\circ }}\, \left( \hbox {W}\,\hbox {m}^{-2}\,\hbox {K}^{-1}\right) \)
- I :
-
Electric current (A)
- \({ Nu}_{\mathrm{em}}\) :
-
Nusselt number of emulsion phase
- \({ Pr}_{\mathrm{em}}\) :
-
Prandtl number of emulsion phase
- \({ Pr}_{\mathrm{g}}\) :
-
Prandtl number of gas phase
- \({R}^{2}\) :
-
Square coefficient of association
- Re :
-
Reynolds number
- \(Re_{\mathrm{pmf}}\) :
-
Reynolds number at minimum fluidization
- \(T_{\mathrm{b}}\) :
-
Bed temperature (K)
- \(T_{\mathrm{t}}\) :
-
Tube surface temperature of heat transfer tube (K)
- \(U_{\mathrm{g}}\) :
-
Superficial velocity \(\left( \hbox {m}\,\hbox {s}^{-1}\right) \)
- \(U_{\mathrm{q}}\) :
-
Circumstance of the cross-sectional for the heat transfer tube (m)
- V :
-
Electric voltage of heating rod (V)
- w :
-
External moisture of coal (%)
- \(x_{{i}}\) :
-
mass fraction (%)
- \(\Delta {p}_{\mathrm{b}}\) :
-
Bed pressure drops (Pa)
- \(\alpha _{\mathrm{b}}\) :
-
Bubble fraction
- \(\beta \) :
-
The growth rate for angles of repose
- \(\lambda _{\mathrm{em}}\) :
-
Thermal conductivity of emulsion phase \(\left( \hbox {W}\,\hbox {m}^{-1}\,\hbox {K}^{-1}\right) \)
- \(\lambda _{\mathrm{p}}\) :
-
Particle thermal conductivity \(\left( \hbox {W}\,\hbox {m}^{-1}\,\hbox {K}^{-1}\right) \)
- \(\lambda _{\mathrm{g}}\) :
-
Gas thermal conductivity \(\left( \hbox {W}\, \hbox {m}^{-1}\,\hbox {K}^{-1}\right) \)
- \(\lambda _{\mathrm{HI}}\) :
-
Thermal conductivity of heat insulation material \(\left( \hbox {W}\,\hbox {m}^{-1}\,\hbox {K}^{-1}\right) \)
- \(\mu _{\mathrm{g}}\) :
-
Dynamic viscosity \(\left( \hbox {Pa}\,\hbox {s}\right) \)
- \(\varepsilon _{\mathrm{e}}\) :
-
Voidage of emulsion
- \(\varepsilon _{\mathrm{mf}}\) :
-
Voidage at minimum fluidization
- \(\rho _{\mathrm{g}}\) :
-
Gas density \(\left( \hbox {kg}\,\hbox {m}^{-3}\right) \)
- \(\rho _{\mathrm{s}}\) :
-
Particle density \(\left( \hbox {kg}\,\hbox {m}^{-3}\right) \)
- \(\varphi \) :
-
Shaper factor
- \(\varphi _{0}\) :
-
Angle of repose for dry state (\({^{\circ }})\)
- \(\varphi _{\mathrm{w}}\) :
-
Angle of repose for moist coal (\({^{\circ }})\)
- CMC:
-
Coal moisture control
- FBIT:
-
The fluidized bed with immersed tubes
- MCC:
-
The moisture content of coal
References
Nomura, S.; Arima, T.; Kato, K.: Coal blending theory for dry coal charging process. Fuel 83, 1771–1776 (2004)
Das, S.K.; Nandy, A.S.; Paul, A.; Sahoo, B.K.; Chakraborty, B.; Das, A.: Coal blend moisture—a boon or bane in cokemaking? Coke Chem. 56, 126–136 (2013)
Cui, P.; Qu, K.-L.; Ling, Q.; Cheng, L.-Y.; Cao, Y.-P.: Effects of coal moisture control and coal briquette technology on structure and reactivity of cokes. Coke Chem. 58, 162–169 (2015)
Karthikeyan, M.; Zhonghua, W.; Mujumdar, A.S.: Low-rank coal drying technologies-current status and new developments. Dry. Technol. 27, 403–415 (2009)
Osman, H.; Jangam, S.V.; Lease, J.D.; Mujumdar, A.S.: Drying of low-rank coal (LRC)—a review of recent patents and innovations. Dry. Technol. 29, 1763–1783 (2011)
Rao, Z.; Zhao, Y.; Huang, C.; Duan, C.; He, J.: Recent developments in drying and dewatering for low rank coals. Prog. Energy Combust. Sci. 46, 1–11 (2015)
Fan, L.S.; Zhu, C.: Principles of Gas–Solid Flows, 1st edn. Cambridge University Press, New York (2005)
Baskakov, A.P.; Berg, B.V.; Vitt, O.K.; Filippovsky, N.F.; Kirakosyan, V.A.; Goldobin, J.M.; Maskaev, V.K.: Heat transfer to objects immersed in fluidized beds. Powder Technol. 8, 273–282 (1973)
Olsson, S.E.; Wiman, J.; Almstedt, A.E.: Hydrodynamics of a pressurized fluidized bed with horizontal tubes: influence of pressure, fluidization velocity and tube-bank geometry. Chem. Eng. Sci. 50, 581–592 (1995)
Kim, S.W.; Ahn, J.Y.; Kim, S.D.; Lee, D.H.: Heat transfer and bubble characteristics in a fluidized bed with immersed horizontal tube bundle. Int. J. Heat Mass Transf. 46, 399–409 (2003)
Srinivasakannan, C.; Al Shoibi, A.; Balasubramanian, N.: Combined resistance bubbling bed model for drying of solids in fluidized beds. Heat Mass Transf. 48, 621–625 (2011)
Pence, D.V.; Beasley, D.E.; Figliola, R.S.: Heat transfer and surface renewal dynamics in gas-fluidized beds. Trans. ASME J. Heat Transf. 116, 929–937 (1994)
Wong, Y.S.; Seville, J.P.K.: Single-particle motion and heat transfer in fluidized beds. AIChE J. 52, 4099–4109 (2006)
Ozkaynak, T.F.; Chen, J.C.: Emulsion phase residence time and its use in heat transfer models in fluidized beds. AIChE J. 26, 544–550 (1980)
Di Natale, F.; Bareschino, P.; Nigro, R.: Heat transfer and void fraction profiles around a horizontal cylinder immersed in a bubbling fluidised bed. Int. J. Heat Mass Transf. 53, 3525–3532 (2010)
Di Natale, F.; Lancia, A.; Nigro, R.: A single particle model for surface-to-bed heat transfer in fluidized beds. Powder Technol. 187, 68–78 (2008)
Ganzha, V.L.; Upadhyay, S.N.; Saxena, S.C.: A mechanistic theory for heat transfer between fluidized beds of large particles and immersed surfaces. Int. J. Heat Mass Transf. 25, 1531–1540 (1982)
Kim, S.W.; Kim, S.D.: Heat transfer characteristics in a pressurized fluidized bed of fine particles with immersed horizontal tube bundle. Int. J. Heat Mass Transf. 64, 269–277 (2013)
Lechner, S.; Merzsch, M.; Krautz, H.J.: Heat-transfer from horizontal tube bundles into fluidized beds with Geldart A lignite particles. Powder Technol. 253, 14–21 (2014)
Masoumifard, N.; Mostoufi, N.; Hamidi, A.A.; Sotudeh-Gharebagh, R.: Investigation of heat transfer between a horizontal tube and gas–solid fluidized bed. Int. J. Heat Fluid Flow 29, 1504–1511 (2008)
Mikami, T.; Kamiya, H.; Horio, M.: Numerical simulation of cohesive powder behavior in a fluidized bed. Chem. Eng. Sci. 53, 1927–1940 (1998)
Passos, M.L.; Mujumdar, A.S.: Effect of cohesive forces on fluidized and spouted beds of wet particles. Powder Technol. 110, 222–238 (2000)
Clarke, K.L.; Pugsley, T.; Hill, G.A.: Fluidization of moist sawdust in binary particle systems in a gas–solid fluidized bed. Chem. Eng. Sci. 60, 6909–6918 (2005)
Hartman, M.; Trnka, O.; Svoboda, K.: Impediment to incipient fluidization in wet beds of porous nonspherical particles. Chem. Eng. Commun. 193, 100–115 (2006)
Merzsch, M.; Lechner, S.; Krautz, H.J.: Heat-transfer from single horizontal tubes in fluidized beds: influence of tube diameter, moisture and diameter-definition by Geldart C fines content. Powder Technol. 235, 1038–1046 (2013)
Rong, D.G.; Mikami, T.; Horio, M.: Particle and bubble movements around tubes immersed in fluidized beds—a numerical study. Chem. Eng. Sci. 54, 5737–5754 (1999)
Wang, W.; Zhang, J.; Yang, S.; Zhang, H.; Yang, H.; Yue, G.: Experimental study on the angle of repose of pulverized coal. Particuology 8, 482–485 (2010)
Matsuo, M.Y.; Nishiura, D.; Sakaguchi, H.: Geometric effect of angle of repose revisited. Granul. Matter 16, 441–447 (2014)
Guo, Z.; Chen, X.; Liu, H.; Guo, Q.; Guo, X.; Lu, H.: Theoretical and experimental investigation on angle of repose of biomass-coal blends. Fuel 116, 131–139 (2014)
Emery, E.; Oliver, J.; Pugsley, T.; Sharma, J.; Zhou, J.: Flowability of moist pharmaceutical powders. Powder Technol. 189, 409–415 (2009)
Cain, J.: An alternative technique for determining ANSI/CEMA Standard 550 flowability ratings for granular materials. Powder Hand. Process. 14, 218–220 (2002)
Zhao, S.; Zhou, X.; Liu, W.: Discrete element simulations of direct shear tests with particle angularity effect. Granul. Matter 17(6), 793–806 (2015)
Kamath, S.; Puri, V.M.; Manbeck, H.B.: Flow property measurement using the Jenike cell for wheat flour at various moisture contents and consolidation times. Powder Technol. 81, 293–297 (1994)
Mickley, H.S.; Fairbanks, D.F.: Mechanism of heat transfer to fluidized beds. AIChE J. 1, 374–384 (1955)
Herrin, J.M.; Deming, D.: Thermal conductivity of US coals. J. Geophys. Res. Solid Earth 101, 25381–25386 (1996)
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Yang, D., Yu, H. & Li, R. Heat Transfer in a Fluidized Bed with Immersed Tubes Using Moist Coal Particles. Arab J Sci Eng 43, 2263–2272 (2018). https://doi.org/10.1007/s13369-017-2680-2
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s13369-017-2680-2