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Mathematical modeling of fed-batch fermentation of Schizochytrium sp. FJU-512 growth and DHA production using a shift control strategy

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Abstract

To obtain high-cell-density cultures of Schizochytrium sp. FJU-512 for DHA production, two stages of fermentation strategy were used and carbon/nitrogen ratio, DO and temperature were controlled at different levels. The final dry cell weight, total lipid production and DHA yield in 15 l bioreactor reached 103.9, 37.2 and 16.0 g/l, respectively. For the further study of microbial growth and DHA production dynamics, we established a set of kinetic models for the fed-batch production of DHA by Schizochytrium sp. FJU-512 in 15 and 100 l fermenters and a compensatory parameter n was integrated into the model in order to find the optimal mathematical equations. A modified Logistic model was proposed to fit the cell growth data and the following kinetic parameters were obtained: µm = 0.0525/h, Xm = 100 g/l and n = 4.1717 for the 15 l bioreactor, as well as µm = 0.0382/h, Xm = 107.4371 g/l and n = 10 for the 100 l bioreactor. The Luedeking–Piret equations were utilized to model DHA production, yielding values of α = 0.0648 g/g and β = 0.0014 g/g/h for the 15 l bioreactor, while the values of α and β obtained for the 100 l fermentation were 0.0209 g/g and 0.0030 g/g/h. The predicted results compared with experimental data showed that the established models had a good fitting precision and were able to exactly depict the dynamic features of the DHA production process.

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Abbreviations

µ m :

Maximum specific growth rate (1/h)

X :

Biomass concentration (g/l)

X m :

Maximum biomass concentration (g/l)

P :

DHA concentration (g/l)

α :

Growth-associated product formation coefficient (g/g)

β :

Non-growth-associated product formation coefficient (g/g/h)

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Acknowledgements

This work was financially supported by the National Natural Science Foundation of China (No. 21406130). We sincerely thank Professors Chun Men and Hang Wang (Fuzhou University, Fuzhou, Fujian 350108, PR China) for providing the MATLAB program.

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Correspondence to Jianzhong Huang.

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Zhang, M., Wu, W., Guo, X. et al. Mathematical modeling of fed-batch fermentation of Schizochytrium sp. FJU-512 growth and DHA production using a shift control strategy. 3 Biotech 8, 162 (2018). https://doi.org/10.1007/s13205-018-1187-1

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  • DOI: https://doi.org/10.1007/s13205-018-1187-1

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