Skip to main content
SpringerLink
Log in

Cold Spray of Metal Powder Mixtures: Achievements, Issues and Perspectives

  • Review
  • Published:
Transactions of the Indian Institute of Metals Aims and scope Submit manuscript

Abstract

Cold spray is the solid-state process for elaboration of metal coatings and free-standing parts. The absence of material melting during build-up of deposit allows to apply this technology for producing metal composites with innovative properties. The cold spray metal composites could be produced by deposition of composite powders or by simultaneous spraying of powder mixtures. The second approach is considered as the most robust and the simplest one that is important for industrial application. In the present paper, the comprehensive review of the actual knowledge about the formation of metal composite by simultaneous cold spraying of several powders is performed. The main advantages of this approach as well as the issues and the limits are analyzed. The eventual applications of the cold spray composite deposits are also discussed.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11

Similar content being viewed by others

References

  1. Papyrin A, Kosarev V, Klinkov S, Alkhimov A, and Fomin V, Cold Spray Technology, Elsevier Science, Amsterdam (2007).

    Google Scholar 

  2. Champagne V K, The Cold Spray Materials Deposition Process: Fundamentals and Applications, Woodhead Publishing, Cambridge (2007).

    Book  Google Scholar 

  3. Vilafuerte J, Modern Cold Spray: Theory Process and Applications, Springer International Publishing, Switzerland (2015).

    Book  Google Scholar 

  4. Papyrin A, Adv Mater Process 159 (2001) 49.

    CAS  Google Scholar 

  5. Assadi H, Gartner F, Stoltenhoff T, and Kreye H, Acta Materialia 51 (2003) 4379.

    Article  CAS  Google Scholar 

  6. Kosarev V, Klinkov S, and Rein M, Aerosp Sci Technol 9 (2005) 582.

    Article  CAS  Google Scholar 

  7. Schmidt T, Assadi H, Gartner F, Richter H, Stoltenhoff T, Kreye H, and Klassen T, J Therm Spray Technol 18 (2009) 794.

    Article  Google Scholar 

  8. Hussain T, McCartney D G, Shipway P H, and Zhang D, J Therm Spray Technol 18 (2009) 364.

    Article  CAS  Google Scholar 

  9. Rokni M R, Widener C A, Ozdemir O C, and Crawford G A, Surf Coat Technol 309 (2017) 641.

    Article  CAS  Google Scholar 

  10. Tao Y, Xiong T, Sun C, Kong L, Cui X, Li T, and Song G -L, Corros Sci 52 (2010) 3191.

    Article  CAS  Google Scholar 

  11. Triantou K I, Pantelis D I, Guipont V, and Jeandin M, Wear 336–337 (2015) 96.

    Article  CAS  Google Scholar 

  12. Seo D, Ogawa K, Sakaguchi K, Miyamoto N, and Tsuzuki Y, Surf Coat Technol 206 (2012) 2316.

    Article  CAS  Google Scholar 

  13. Fernández R, MacDonald D, Nastić A, Jodoin B, Tieu A, and Vijay M, J Therm Spray Technol 25 (2016) 1577.

    Article  CAS  Google Scholar 

  14. Kim D -Y, Park J -J, Lee J -G, Kim D, Tark S J, Ahn S, Yun J H, Gwak J, Yoon K H, Chandra S, and Yoon S S, J Therm Spray Technol 22 (2013) 1092.

    Article  CAS  Google Scholar 

  15. Li W -Y, Li C -J, and Yang G -J, Appl Surf Sci 257 (2010) 1516.

    Article  CAS  Google Scholar 

  16. Chavan N M, Kiran B, Jyothirmayi A, Phani P S, Sundararajan G, J Therm Spray Technol 22 (2013) 463.

    Article  CAS  Google Scholar 

  17. Legoux J G, Irissou E, and Moreau C, J Therm Spray Technol 16 (2007) 619.

    Article  CAS  Google Scholar 

  18. Koivuluoto H, Bolelli G, Milanti A, Lusvarghi L, and Vuoristo P, Surf Coat Technol 268 (2015) 224.

    Article  CAS  Google Scholar 

  19. Kumar M, Singh H, Singh N, Hong S -M, Choi I -S, Suh J -Y, Chavan N M, Kumar S, and Joshi S V, Surf Coat Technol 266 (2015) 122.

    Article  CAS  Google Scholar 

  20. Wong W, Irissou E, Vo P, Sone M, Bernier F, Legoux J -G, Fukanuma H, and Yue S, J Therm Spray Technol 22 (2013) 413.

    Article  CAS  Google Scholar 

  21. Singh H, Sidhu T S, Karthikeyan J, and Kalsi S B S, Surf Coat Technol 261 (2015) 375.

    Article  CAS  Google Scholar 

  22. Poza P, Múnez C J, Garrido-Maneiro M A, Vezzù S, Rech S, and Trentin A, Surf Coat Technol 243 (2014) 51.

    Article  CAS  Google Scholar 

  23. Coddet P, Verdy C, Coddet C, Debray F, and Lecouturier F, Surf Coat Technol 277 (2015) 74.

    Article  CAS  Google Scholar 

  24. Villa M, Dosta S, and Guilemany J M, Surf Coat Technol 235 (2013) 220.

    Article  CAS  Google Scholar 

  25. Sova A, Grigoriev S, Okunkova A, and Smurov I, Surf Coat Technol 235 (2013) 283.

    Article  CAS  Google Scholar 

  26. Meng X, Zhang J, Han W, and Zhao J, J Iron Steel Res Int 19 (2012) 57.

    Article  CAS  Google Scholar 

  27. Christoulis D K, Guetta S, Guipont V, Jeandin M, J Therm Spray Technol 20 (2011) 523.

    Article  CAS  Google Scholar 

  28. Hussain T, McCartney D G, Shipway P H, and Marrocco T, J Therm Spray Technol 20 (2011) 260.

    Article  CAS  Google Scholar 

  29. Wong W, Vo P, Irissou E, Ryabinin A N, Legoux J -G, and Yue S, J Therm Spray Technol 22 (2013) 1140.

    Article  CAS  Google Scholar 

  30. Assadi H, Kreye H, Gärtner F, and Klassen T, Acta Materialia 116 (2016) 382.

    Article  CAS  Google Scholar 

  31. Hassani-Gangaraj M, Veysset D, Champagne V K, Nelson K A, and Schuh C A, Acta Materialia 158 (2018) 430.

    Article  CAS  Google Scholar 

  32. Wang H T, Li C J, Yang G J, and Li C X, Appl Surf Sci 255 (2008) 2538.

    Article  CAS  Google Scholar 

  33. Lee H Y, Jung S H, Lee S Y, and Ko K H, Appl Surf Sci 53 (2007) 3496.

    Article  CAS  Google Scholar 

  34. Shkodkin A, Kashirin A, Klyuev O, and Buzdygar T, J Therm Spray Technol 15 (2006) 382.

    Article  CAS  Google Scholar 

  35. Yandouzi M, Böttger A J, Hendrikx R W A, Brochu M, Richer P, Charest A, et al., Surf Coat Technol 205 (2010) 2234.

    Article  CAS  Google Scholar 

  36. Tao Y, Xiong T, Sun C, Jin H, Du H, and Li T, Appl Surf Sci 256 (2009) 261.

    Article  CAS  Google Scholar 

  37. Hodder K J, Izadi H, McDonald A G, and Gerlich A P, Mater Sci Eng A 556 (2012) 114.

    Article  CAS  Google Scholar 

  38. Irissou E, Legoux J G, Arsenault B, and Moreau C, J Therm Spray Technol 16 (2007) 661.

    Article  CAS  Google Scholar 

  39. Spencer K, Fabijanic D M, and Zhang M X, Surf Coat Technol 206 (2012) 3275.

    Article  CAS  Google Scholar 

  40. Sova A, Papyrin A, and Smurov I, J Therm Spray Technol 18 (2009) 633.

    Article  CAS  Google Scholar 

  41. Shin S, Xiong Y, Ji Y, Kim H J, and Lee C, Appl Surf Sci 254 (2008) 2269.

    Article  CAS  Google Scholar 

  42. Hu H X, Jiang S L, Tao Y S, Xiong T Y, and Zheng Y G, Nucl Eng Des 241 (2011) 4929.

    Article  CAS  Google Scholar 

  43. Sova A, Kosarev V F, Papyrin A, and Smurov I, J Therm Spray Technol 20 (2011) 285.

    Article  CAS  Google Scholar 

  44. Shin S, Yoon S, Kim Y, and Lee C, Surf Coat Technol 201 (2006) 3457.

    Article  CAS  Google Scholar 

  45. Li W, Assadi H, Gaertner F, and Yin S, Crit Rev Solid State Mater Sci 44 (2019) 109.

    Article  CAS  Google Scholar 

  46. He L, and Hassani M, J Therm Spray Technol 29 (2020) 1565.

    Article  CAS  Google Scholar 

  47. Grigoriev S, Okunkova A, Sova A, Bertrand P, and Smurov I, Surf Coat Technol 268 (2015) 77.

    Article  CAS  Google Scholar 

  48. Lee Y T R, Hussain T, Fisher G A, and McDonald A G, in Cold-Spray Coatings, (ed) Cavaliere P, Springer, Cham (2018).

    Google Scholar 

  49. Klinkov S V, Kosarev V F, Sova A A, and Smurov I, Surf Coat Technol 202 (2008) 5858.

    Article  CAS  Google Scholar 

  50. Sova A, Pervushin D, and Smurov I, Surf Coat Technol 205 (2010) 1108.

    Article  CAS  Google Scholar 

  51. Schmidt T, Gärtner F, Assadi H, Kreye H, Acta Materialia 54 (2006) 729.

    Article  CAS  Google Scholar 

  52. Kosarev V F, Klinkov S V, Alkhimov A P, and Papyrin A N, J Therm Spray Technol 12 (2003) 265.

    Article  Google Scholar 

  53. Kotoban D, Grigoriev S, Okunkova A, and Sova A, Surf Coat Technol 309 (2017) 951.

    Article  CAS  Google Scholar 

  54. Jen T -C, Li L, Cui W, Chen Q, and Zhang X, Int J Heat Mass Transf 48 (2005) 4384.

    Article  CAS  Google Scholar 

  55. Wang X, Zhang B, Lv J, and Yin S, J Therm Spray Technol 24 (2015) 696.

    Article  CAS  Google Scholar 

  56. Liebersbach P, Foelsche A, Champagne V K, Siopis M, Nardi A, and Schmidt D P, J Therm Spray Technol 29 (2020) 400.

    Article  CAS  Google Scholar 

  57. Sova A, Grigoriev S, Kochetkova A, and Smurov I, Surf Coat Technol 242 (2014) 226.

    Article  CAS  Google Scholar 

  58. Zhao Z B, Gillispie B A, and Smith J R, Surf Coat Technol 200 (2006) 4746.

    Article  CAS  Google Scholar 

  59. Chu X, Chakrabarty R, Che H, Shang L, Vo P, Song J, Yue S, Surf Coat Technol 337 (2018) 53.

    Article  CAS  Google Scholar 

  60. Chu X, Che H, Teng C, Vo P, and Yue S, Surf Coat Technol 381 (2020) 125137.

    Article  CAS  Google Scholar 

  61. Chu X, Che H, Teng C, Vo P, and Yue S, J Therm Spray Technol 29 (2020) 413.

    Article  CAS  Google Scholar 

  62. Chu X, Che H, Vo P, Chakrabarty R, Sun B, Song J, and Yue S, Surf Coat Technol 324 (2017) 353.

    Article  CAS  Google Scholar 

  63. Lapushkina E, and Sova A, Coatings 9 (2019) art. no. 832.

  64. Petrovskiy P, Doubenskaia M, Sova A, and Travyanov A, Surf Coat Technol 385 (2020) 125376.

    Article  CAS  Google Scholar 

  65. Sova A, Maestracci R, Jeandin M, Bertrand P, and Smurov I, Surf Coat Technol 318 (2017) 309.

    Article  CAS  Google Scholar 

  66. Lu X, Wang S, Xiong T, Wen D, Wang G, and Du H, Coatings 9 (2019) art. no. 210.

  67. Zhao Z, Tang J, Tariq N H, Wang J, Cui X, and Xiong T, Coatings 10 (2020) 931.

    Article  CAS  Google Scholar 

  68. Zhou X L, Mou S J, Wu X K, and Zhang J S, Appl Surf Sci 257 (2011) 10628.

    Article  CAS  Google Scholar 

  69. Zhu L, Xu B, Zhou M, Hu S, and Zhang G, Surf Eng 36 (2020) 1090.

    Article  CAS  Google Scholar 

  70. Kang H -K, and Kang S B, Scripta Materialia 49 (2003) 1169.

    Article  CAS  Google Scholar 

  71. Kang S B, Kang H -K, and Euh K, Mater Sci Forum 475–479 (2005) 945.

    Article  Google Scholar 

  72. Deng N, Tang J, Xiong T, Li J, and Zhou Z, Surf Coat Technol 368 (2019) 8.

    Article  CAS  Google Scholar 

  73. Chang Y, Mohanty P, Karmarkar N, Khan M T, Wang Y, and Wang J, Vacuum 171 (2020) art. no. 109032.

  74. Rolland G, Sallamand P, Guipont V, Jeandin M, Boller E, and Bourda C, J Therm Spray Technol 21 (2012) 758.

    Article  CAS  Google Scholar 

  75. Lee K -I, and Ogawa K, Mater Trans 55 (2014) 1434.

    Article  CAS  Google Scholar 

  76. Kazasidis M, Yin S, Cassidy J, Volkov-Husović T, Vlahović M, Martinović S, Kyriakopoulou E, and Lupoi R, Surf Coat Technol 382 (2020) art. no. 125195.

  77. Aydin H, Alomair M, Wong W, Vo P, and Yue S, J Therm Spray Technol 26 (2017) 360.

    Article  CAS  Google Scholar 

  78. Cizek J, Vilemova M, Lukac F, Koller M, Kondas J, and Singh R, Coatings 9 (2019) art. no. 836.

  79. Novoselova T, Fox P, Morgan R, and O’Neill W, Surf Coat Technol 200 (2006) 2775.

    Article  CAS  Google Scholar 

  80. Novoselova T, Celotto S, Morgan R, Fox P, and O’Neill W, J Alloys Compd 436 (2007) 69.

    Article  CAS  Google Scholar 

  81. Ko K H, Lee H, and Choi J O, Appl Surf Sci 257 (2011) 2970.

    Article  CAS  Google Scholar 

Download references

Acknowledgements

The work was supported by Russian Science Foundation (Project No. 20-19-00304).

Author information

Authors and Affiliations

  1. LTDS Laboratory, UMR 5513, National Engineering School of Saint-Etienne (ENISE), University of Lyon, 42100, Saint-Étienne, France

    A. Sova, M. Doubenskaia & I. Smurov

  2. Department of Materials Science, Physical and Chemical Properties of Materials, South Ural State University, 76 Lenin Ave, Chelyabinsk, Russian Federation, 454080

    E. Trofimov

  3. Department of Metal Forming, South Ural State University, 76 Lenin Ave, Chelyabinsk, Russian Federation, 454080

    M. Samodurova

  4. Laboratory of Synthesis of Composite Materials, Institute of Hydrodynamics M.A. Lavrent’ev SB RAS, 15 Lavrent’ev Av., Novosibirsk, Russian Federation, 630090

    V. Ulianitsky

Authors
  1. A. Sova
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. M. Doubenskaia
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. E. Trofimov
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. M. Samodurova
    View author publications

    You can also search for this author in PubMed Google Scholar

  5. V. Ulianitsky
    View author publications

    You can also search for this author in PubMed Google Scholar

  6. I. Smurov
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to A. Sova.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Sova, A., Doubenskaia, M., Trofimov, E. et al. Cold Spray of Metal Powder Mixtures: Achievements, Issues and Perspectives. Trans Indian Inst Met 74, 559–570 (2021). https://doi.org/10.1007/s12666-020-02165-7

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12666-020-02165-7

Keywords

Search

Navigation