Abstract
To improve the quality of multi-point die forming, a new approach using discrete steel pads was proposed. The formability of three different multi-point die forming processes was analyzed through numerical simulation and experiments. Numerical simulation and experimental results showed that the use of discrete steel pads in the multi-point forming process can substantially improve the stress-strain state on the plate and suppress dimple, straight-edge, and wrinkle defects. This analysis verified that the use of discrete steel pads in a multi-point forming process can effectively improve the quality and accuracy with which sheet metal is formed.
Similar content being viewed by others
References
M.Z. Li, S.H. Li, G.Q. Li, Z. Liu, and Y.H. Liu, Numerical simulation on multi-point forming technique for sheet metal parts, J. Plast. Eng., 6(1999), No. 2, p. 37.
E.H. Qu, M.Z. Li, R. Li, M.Y. Cui, and J.L. Lin, Research on formability in multi-point forming with different elastic pads, Int. J. Adv. Manuf. Technol., 98(2018), No. 5–8, p. 1887.
Z.Y. Cai and M.Z. Li, Optimum path forming technique for sheet metal and its realization in multi-point forming, J. Mater. Process. Technol., 110(2001), No. 2, p. 136.
X. Li, M.Z. Li, and Z.Y. Cai, Effect of elastic medium on the forming quality in multi-point forming process, J. Harbin Inst. Technol., 37(2005), No. 2, p. 194.
M.Z. Li, Z.Y. Cai, and X.J. Cui, Multi-point forming — a new flexible forming process for sheet metal, Metal. Form. Technol., 20(2002), No. 6, p. 5.
F.X. Tan, M.Z. Li, and Z.Y. Cai, Research on the process of multi-point forming for the customized titanium alloy cranial prosthesis, J. Mater. Process. Technol., 187–188(2007), p. 453.
Q. Zhang, Z.R. Wang, and T.A. Dean, Multi-point sandwich forming of a spherical sector with tool-shape compensation, J. Mater. Process. Technol., 194(2007), No. 1–3, p. 74.
B. Zareh-Desari, B. Davoodi, and A. Vedaei-Sabegh, Investigation of deep drawing concept of multi-point forming process in terms of prevalent defects, Int. J. Mater. Form., 10(2017), No. 2, p. 193.
B. Beglarzadeh and B. Davoodi, Numerical simulation and experimental examination of forming defects in multi-point deep drawing process, Mechanika, 22(2016), No. 3, p. 182.
Y.J. Liu, M.Z. Li, and F.F. Ju, Research on the process of flexible blank holder in multi-point forming for spherical surface parts, Int. J. Adv. Manuf. Technol., 89(2016), No. 5–8, p. 2315.
M. Abebe, K. Lee, and B.S. Kang, Surrogate-based multi-point forming process optimization for dimpling and wrinkling reduction, Int. J. Adv. Manuf. Technol., 85(2016), No. 1–4, p. 391.
M. Abosaf, K. Essa, A. Alghawail, A. Tolipov, S.Z. Su, and D. Pham, Optimisation of multi-point forming process parameters, Int. J. Adv. Manuf. Technol., 92(2017), No. 5–8, p. 1849.
E.H. Qu, M.Z. Li, R. Li, L. Zhao, and Z. Yi, Inhibitory effects of a flexible steel pad on wrinkling in multi-point die forming, Int. J. Adv. Manuf. Technol., 95(2017), No. 5–8, p. 2413.
J. Xing, M.Z. Li, Y.Y. Cheng, B.L. Wang, Z. Yang, and Y. Wang, Effect of the arrangement of the punch units in multi-point stretch forming process, Int. J. Adv. Manuf. Technol., 86(2016) No. 5–8, p. 2309.
Z.W. Liu, M.Z. Li, and Q.G. Han, Multi-point forming with wrinkle resistance function and its forming accuracy, J. Mech. Eng., 48(2012), No. 12, p. 56.
Y. Li, W.Z. Fu, M.Z. Li, X.D. Liu, S. Sun, and Z. Yi, Influence of deformation path on the forming effect in a multistep flexible rolling process, Int. J. Miner. Metall. Mater., 25(2018), No. 10, p. 1173.
Y. Jing, H.M. Zhang, H. Wu, L.J. Li, H.B. Jia, and Z.Y. Jiang, Effects of microrolling parameters on the microstructure and deformation behavior of pure copper, Int. J. Miner. Metall. Mater., 25(2018), No. 1, p. 45.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Qu, Eh., Li, Mz. & Li, R. Improving effect on forming quality and accuracy using a polyurethane board positioning/resetting the discrete steel pad in multi-point forming. Int J Miner Metall Mater 26, 447–459 (2019). https://doi.org/10.1007/s12613-019-1752-6
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12613-019-1752-6