Skip to main content
SpringerLink
Log in

Experimental and continuous stamping simulation study on surface wear of hardened steel mold

  • Technical Paper
  • Published:
International Journal on Interactive Design and Manufacturing (IJIDeM) Aims and scope Submit manuscript

Abstract

Many researches on mold wear are based on numerical simulation of single stamping, which is difficult to reflect the cumulative wear caused in the real continuous stamping process. By designing the stamping trajectory, a numerical simulation method based on continuous stamping is proposed. The modeling of the mold is analyzed and the formula of the wear amount is deduced. And a series of tests are designed to analyze the surface morphology which provided the theoretical and factual basis for numerical simulation and verifies the correctness of the numerical simulation method. Then the variation of heat, wear and stress field distribution during continuous stamping process are investigated by numerical simulation. The relationship between the stress and wear increment of the mold is studied. Finally, the variation rule of the wear amount after continuous stamping is summarized and the criterion of entering the steady wear state is given. The maximum wear depth is fitted linearly and the service life is predicted. This provides a theoretical basis for studying the wear rules of the dies in the continuous stamping process.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
Fig. 18
Fig. 19
Fig. 20
Fig. 21
Fig. 22
Fig. 23

Similar content being viewed by others

References

  1. Pereira, M.P., Weiss, M., Rolfe, B.F., et al.: The effect of the die radius profile accuracy on wear in sheet metal stamping. Int. J. Mach. Tools Manuf. 66(2), 44–53 (2013)

    Article  Google Scholar 

  2. Subramonian, S., Altan, T., Ciocirlan, B., et al.: Optimum selection of variable punch-die clearance to improve tool life in blanking non-symmetric shapes. Int. J. Mach. Tools Manuf. 75(12), 63–71 (2013)

    Article  Google Scholar 

  3. Okonkwo, P.C., Kelly, G., Rolfe, B.F., et al.: The effect of sliding speed on the wear of steel–tool steel pairs. Tribol. Int. 97, 218–227 (2016)

    Article  Google Scholar 

  4. Slima, K.B., Penazzi, L., Mabru, C., et al.: Fatigue analysis-based numerical design of stamping tools made of cast iron. Int. J. Adv. Manuf. Technol. 67(5), 1643–1650 (2013)

    Article  Google Scholar 

  5. Pereira, M.P., Yan, W., Rolfe, B.F.: Wear at the die radius in sheet metal stamping. Wear 274(3), 355–367 (2011)

    Google Scholar 

  6. Cora, Ö. N., Koç, M., Blau, P.J., et al.: Investigations on the effect of coating material and method on die wear in stamping of advanced high strength steels. ASME 2013 International Mechanical Engineering Congress and Exposition, pp. V02AT02A019 (2013)

  7. Jie, C.: H13 steel surface wear behavior of the numerical simulation and die life prediction. Jilin University, Changchun (2015)

    Google Scholar 

  8. Ezilarasan, C., Kumar, V.S.S., Velayudham, A.: Theoretical predictions and experimental validations on machining the Nimonic C-263 super alloy. Simul. Model. Pract. Theory 40(1), 192–207 (2014)

    Article  Google Scholar 

  9. Song, J., et al.: Cutting performance and failure mechanisms of TiB 2-based ceramic cutting tools in machining hardened Cr12MoV mold steel. Int. J. Adv. Manuf. Technol. 70(1), 495–500 (2014)

    Article  Google Scholar 

  10. Tang, B., Wang, Q., Wei, Z., et al.: FE simulation models for hot stamping an automobile component with Tailor-Welded high-strength Steels. J. Mater. Eng. Perform. 25(5), 1709–1721 (2016)

    Article  Google Scholar 

  11. Shi, D., Hu, P., Ying, L.: Comparative study of ductile fracture prediction of 22MnB5 steel in hot stamping process. Int. J. Adv. Manuf. Technol. 84(5), 895–906 (2016)

    Google Scholar 

  12. Cora, Ö.N., Namiki, K., Koç, M.: Wear performance assessment of alternative stamping die materials utilizing a novel test system. Wear 267(5–8), 1123–1129 (2009)

    Article  Google Scholar 

  13. Wang, C., Xie, Y., Zheng, L., et al.: Research on the chip formation mechanism during the high-speed milling of hardened steel. Int. J. Mach. Tools Manuf. 79(4), 31–48 (2014)

    Article  Google Scholar 

  14. Neto, H.K., Diniz, A.E., Pederiva, R.: The influence of cutting forces on surface roughness in the milling of curved hardened steel surfaces. Int. J. Adv. Manuf. Technol. 84(5), 1209–1218 (2016)

    Google Scholar 

  15. Lauro, C.H., et al.: Optimization of micro milling of hardened steel with different grain sizes using multi-objective evolutionary algorithm. Measurement 85, 88–99 (2016)

    Article  Google Scholar 

  16. Zhang, Song, Guo, Y.B.: Taguchi method based process space for optimal surface topography by finish hard milling. J. Manuf. Sci. Eng. 131(5), 051003 (2009)

    Article  Google Scholar 

  17. Wang, Y.Y., et al.: Investigation on affecting factors of vibration in milling harden steel assembled with different hardness. Key Eng. Mater. 546(5), 137–141 (2013)

    Google Scholar 

  18. Guillemot, N., et al.: Prediction of the endurance limit taking account of the microgeometry after finishing milling. Int. J. Interact. Des. Manuf. 4(4), 239–249 (2010)

    Article  Google Scholar 

  19. Zhang, Chen, Zhou, L.: Modeling of tool wear for ball end milling cutter based on shape mapping. Int. J. Interact. Des. Manuf. 7(3), 171–181 (2013)

    Article  Google Scholar 

  20. Qiaoqiao, G.: Adhesive Wear and Fatigue Wear of Materials. Mechanical Industry Press, Beijing (1989)

    Google Scholar 

  21. Johnson, K.L.: Contact Mechanics. Higher Education Press, Beijing (1992)

    Google Scholar 

  22. Jiangfeng, Zhu: Stamping Process and Mold Design. Huazhong University of Science and Technology Press, Hubei (2012)

    Google Scholar 

Download references

Acknowledgements

Thanks to the support of National Nature Science Foundation of China (Grant No. 51775151) and the support of National Nature Science Foundation of China (Grant No. 51205096).

Author information

Authors and Affiliations

  1. College of Mechanical and Power Engineering, Harbin University of Science and Technology, Harbin, 150080, China

    Wei Zhang, Shuqi Wang, Jinguo Chen, Chao Cheng & Lei Zhang

  2. Measurement-Control Technology and Instrument Key Laboratory of Universities in Heilongjiang Province, Harbin University of Science and Technology, Harbin, 150080, China

    Wei Zhang

  3. School of Electrical and Mechanical Engineering, Putian University, Putian, 351100, China

    Jinguo Chen

Authors
  1. Wei Zhang
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Shuqi Wang
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Jinguo Chen
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. Chao Cheng
    View author publications

    You can also search for this author in PubMed Google Scholar

  5. Lei Zhang
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Shuqi Wang.

Additional information

Publisher’s Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Zhang, W., Wang, S., Chen, J. et al. Experimental and continuous stamping simulation study on surface wear of hardened steel mold. Int J Interact Des Manuf 12, 1481–1494 (2018). https://doi.org/10.1007/s12008-018-0505-5

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12008-018-0505-5

Keywords

Search

Navigation