Skip to main content
Log in

Preparation and characterization of waterborne polyurethane/polyacrylate emulsions containing sulfonate groups

  • Published:
Journal of Coatings Technology and Research Aims and scope Submit manuscript

Abstract

Polyurethane/polyacrylate emulsions (SDPUA) with high solid content were obtained by using carboxyl groups and sulfonate groups as hydrophilic chain-extenders and internal emulsifiers through surfactant-free emulsion polymerization. Polyurethane/polyacrylate emulsions with ethylene diamine (EDA) as chain-extender (EDPUA) were also prepared. The influence of the different 2,4-diamino-benzenesulfonic acid sodium salt (DABS) content on the properties of the SDPUA products was investigated. The main properties of EDPUA were also discussed compared with the SDPUA samples. Dynamic light scattering results showed that when DABS/DMPA molar ratios increased from 1/4.7 to 1/2.28, the particle size increased from 72.2 to 99.7 nm. The particle size of EDPUA emulsion was larger. The steady rheological measurements illustrated that the viscosity decreased with the shear rate increase and the emulsions were displayed as pseudoplastic behavior. Attenuated total reflection Fourier transform infrared results demonstrated the SDPUA products were successfully prepared. As the function of DABS groups, the thermal stability was enhanced. With the increment in DABS/DMPA molar ratio, the contact angles on SDPUA membranes decreased, and the surface free energies increased. The T-peel strength increased to 88.2 N/mm and DABS/DMPA molar ratio increased to 1/2.28, and it was larger than the EDPUA samples. The compatibility of the dual phases was enhanced.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7

Similar content being viewed by others

References

  1. Kim, CK, Bae, SB, Ahn, JR, Chung, IJ, “Structure-Property Relationships of Hydroxy-Terminated Polyether Based Polyurethane Network.” Polym. Bull., 61 (2) 225 (2008)

    Article  Google Scholar 

  2. Król, P, Król, B, Holler, P, Telitsyna, N, “Polyurethane Anionomers Synthesised with Aromatic, Aliphatic or Cycloaliphatic Diisocyanates, Polyoxyethylene Glycol and 2,2-Bis(hydroxymethyl)propionic Acid.” Colloid Polym. Sci., 284 (10) 1107–1120 (2006)

    Article  Google Scholar 

  3. Ge, Z, Luo, Y, “Synthesis and Characterization of Siloxane-Modified Two-Component Waterborne Polyurethane.” Prog. Org. Coat., 76 (11) 1522–1526 (2013)

    Article  Google Scholar 

  4. Honarkar, H, Barmar, M, Barikani, M, “New Sulfonated Waterborne Polyurethane Dispersions: Preparation and Characterization.” J. Dispers. Sci. Technol., 37 (8) 1219–1225 (2016)

    Article  Google Scholar 

  5. Mequanint, K, Sanderson, R, “Nano-structure Phosphorus-Containing Polyurethane Dispersions: Synthesis and Crosslinking with Melamine Formaldehyde Resin.” Polymer, 44 (9) 2631–2639 (2003)

    Article  Google Scholar 

  6. Wang, HL, Gopalan, A, Wen, TC, “A Novel Lithium Single Ion Based Polyurethane Electrolyte for Light-Emitting Electrochemical Cell.” Mater. Chem. Phys., 82 (3) 793–800 (2003)

    Article  Google Scholar 

  7. Lee, HT, Wu, SY, Jeng, RJ, “Effects of Sulfonated Polyol on the Properties of the Resultant Aqueous Polyurethane Dispersions.” Colloids Surf. A Physicochem. Eng. Asp., 276 (1–3) 176–185 (2006)

    Article  Google Scholar 

  8. Athawale, VD, Kulkarni, MA, “Synthesis, Characterization, and Comparison of Polyurethane Dispersions Based on Highly Versatile Anionomer, ATBS, and Conventional DMPA.” J. Coat. Technol. Res., 7 (2) 189–199 (2010)

    Article  Google Scholar 

  9. Pérez-Limiñana, MA, Arán-Aís, F, Torró-Palau, AM, Orgilés-BarcelóCésar, A, Miguel Martín-Martínez, J, “Characterization of Waterborne Polyurethane Adhesives Containing Different Amounts of Ionic Groups.” Int. J. Adhes. Adhes., 25 (6) 507–517 (2005)

    Article  Google Scholar 

  10. Jang, JY, Jhon, YK, Cheong, IW, Kim, JH, “Effect of Process Variables on Molecular Weight and Mechanical Properties of Water-Based Polyurethane Dispersion.” Colloids Surf. A Physicochem. Eng. Asp., 196 (2-3) 135–143 (2002)

    Article  Google Scholar 

  11. Chen, S, Chen, L, “Structure and Properties of Polyurethane/Polyacrylate Latex Interpenetrating Networks Hybrid Emulsions.” Colloids Polym. Sci., 282 (1) 14–20 (2003)

    Article  Google Scholar 

  12. Saimani, S, Tharanikkarasu, K, Radhakrishnan, G, “Aqueous Dispersions of Polyurethane Polyacrylic Acid Multiblock Copolymers Through Living Radical Polymerization.” J. Appl. Polym. Sci., 87 (7) 1109–1115 (2003)

    Article  Google Scholar 

  13. Wang, XR, Shen, YD, Lai, XJ, “Micromorphology and Mechanism of Polyurethane/Polyacrylate Membranes Modified with Epoxide Group.” Prog. Org. Coat., 77 (1) 268–276 (2014)

    Article  Google Scholar 

  14. Cochin, D, Laschewsky, A, Nallet, F, “Emulsion Polymerization of Styrene Using Conventional, Polymerizable, and Polymeric Surfactants. A Comparative Study.” Macromolecules, 30 (8) 2278–2287 (1997)

    Article  Google Scholar 

  15. Guillaume, JL, Pichot, C, Guillot, J, “Emulsifier-Free Emulsion Copolymerization of Styrene and Butyl Acrylate. I. Kinetic Studies in the Absence of Surfactant.” J. Polym. Sci. Polym. Chem., 28 (1) 119–136 (1990)

    Article  Google Scholar 

  16. Zhu, K, Li, XR, Wang, HH, Fei, GQ, Li, JY, “Properties and Paper Sizing Application of Waterborne Polyurethanemicroemulsions: Effects of Extender, Cross-Linker, and Polyol.” J. Appl. Polym. Sci., 133 (25) 43211 (2016)

    Google Scholar 

  17. Flickinger, GL, Dairanieh, IS, Zukoski, CF, “The Rheology of Aqueous Polyurethane Dispersions.” J. Non Newton. Fluid, 87 (2–3) 283–305 (1999)

    Article  Google Scholar 

  18. Yang, J, Wang, Z, Zeng, Z, Chen, Y, “Chain-Extended Polyurethane–Acrylate Ionomer for UV-Curable Waterborne Coatings.” J. Appl. Polym. Sci., 84 (10) 1818–1831 (2002)

    Article  Google Scholar 

  19. Si, H, Liu, H, Shang, S, Song, J, Liao, S, Wang, D, Song, Z, “Preparation and Properties of Maleopimaric Acid-Based Polyester Polyol Dispersion for Two-Component Waterborne Polyurethane Coating.” Prog. Org. Coat., 90 309–316 (2016)

    Article  Google Scholar 

  20. Akbari, AE, Aliyarizadeh, SM, Mojallali, R, Homayoonfal, M, “Novel Sulfonated Polyamide Thin-Film Composite Nanofiltration Membranes with Improved Water Flux and Anti-fouling Properties.” Desalination, 377 11–22 (2016)

    Article  Google Scholar 

  21. Ma, GY, Shen, YD, Gao, RM, Wang, XR, “Micromorphology and Adhesive Properties of Sulfonated Polyurethane/Polyacrylate Emulsions Prepared by Surfactant-Free Polymerization.” J. Polym. Res., 24 (3) 36 (2017)

    Article  Google Scholar 

  22. Cao, XH, Dong, H, Li, CM, “New Nanocomposite Materials Reinforced with Flax Cellulose Nanocrystals in Waterborne Polyurethane.” Biomacromolecules, 8 (3) 899–904 (2007)

    Article  Google Scholar 

  23. Zhang, X, Li, M, Shi, Z, Wan, Y, Zhao, L, Jin, R, Wang, X, Zhang, D, Yi, M, Cui, Z, “Design, Synthesis, and Characterization of Crosslinkable Doped NLO Materials Based on Polyurethanes Containing Spindle-Type Chromophores.” Macromol. Chem. Phys., 212 (9) 879–886 (2011)

    Article  Google Scholar 

  24. Xu, W, Wang, S, Hao, LF, Wang, XC, “Preparation and Characterization of Trilayer Core–Shell Polysilsesquioxane–Fluoroacrylate Copolymer Composite Emulsion Particles.” J. Appl. Polym. Sci., 134 (23) 44845 (2017)

    Article  Google Scholar 

  25. Park, IJ, Lee, S-B, Choi, CK, “Surface Properties of the Fluorine-Containing Graft Copolymer of Poly((perfluoroalkyl)ethyl methacrylate)-g-poly(methyl methacrylate).” Macromolecules, 31 (21) 7555–7558 (1998)

    Article  Google Scholar 

  26. Xin, H, Shen, YD, Li, XR, “Novel Cationic Polyurethane-Fluorinated Acrylic Hybrid Latexes: Synthesis, Characterization and Properties.” Colloids Surf. A Physicochem. Eng. Asp., 384 (1–3) 205–211 (2011)

    Article  Google Scholar 

  27. Lei, L, Xia, Z, Ou, C, Zhang, L, Zhong, L, “Effects of Crosslinking on Adhesion Behavior of Waterborne Polyurethane Ink Binder.” Prog. Org. Coat., 88 155–163 (2015)

    Article  Google Scholar 

  28. Peruzzo, PJ, Anbinder, PS, Pardini, OR, Vega, J, Costa, CA, Galembeck, F, Amalvy, JI, “Waterborne Polyurethane/Acrylate: Comparison of Hybrid and Blend Systems.” Prog. Org. Coat., 72 (3) 429–437 (2011)

    Article  Google Scholar 

  29. Petrović, ZS, Guo, A, Javni, I, Cvetković, I, Hong, DP, “Polyurethane Networks from Polyols Obtained by Hydroformylation of Soybean Oil.” Polym. Int., 57 (2) 275–281 (2008)

    Article  Google Scholar 

  30. Park, DH, Oh, JK, Kim, SB, Kim, WN, “Synthesis and Characterization of Sulfonated Polyol-Based Waterborne Polyurethane-Polyacrylate Hybrid Emulsions.” Macromol. Res., 21 (11) 1247–1253 (2013)

    Article  Google Scholar 

  31. Lei, L, Zhong, L, Lin, XQ, Li, YY, Xia, ZB, “Synthesis and Characterization of Waterborne Polyurethane Dispersions with Different Chain Extenders for Potential Application in Waterborne Ink.” Chem. Eng. J., 253 (253) 518–525 (2014)

    Article  Google Scholar 

Download references

Acknowledgments

This project was supported by the Natural Science Foundation of Shaanxi Province (contract Grant Number: 2014JM2-2014), the specialized research fund of Xianyang Normal University Project (14XSYK014) for financial support.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Xiaorong Wang.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Wang, X., Ma, G. & Zheng, M. Preparation and characterization of waterborne polyurethane/polyacrylate emulsions containing sulfonate groups. J Coat Technol Res 15, 1217–1227 (2018). https://doi.org/10.1007/s11998-018-0062-7

Download citation

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11998-018-0062-7

Keywords

Navigation